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1235 Hickory Street; Pewaukee, WI 53072 

For Customer Support: 800-558-7008 

WARNING:

 The maximum surface temperature of the air motor should not exceed 

266ºF/130ºC. Do not continue to operate the motor if the measured surface 

temperature exceeds temperature stated.

 

11. Check air motor intake and exhaust filters after first 500 hours of operation. Clean 

filters and determine how frequently filters should be checked during future 

operation. This one procedure will help assure the motor’s performance and service 

life. 

12. Verify that air supply is maintained at 100psi or below by reading the pressure gage 

located on the FRL unit. Regulators are preset at 100psi operating pressure. They 

are lock and unable to be adjusted. 

Note

: tampering with the locked FRL regulator will void product warranty. 

13. It is helpful to install an inline ball valve before the connection to the FRL to quickly 

turn the air supply to the motor on and off. Different fluid viscosities will apply 

different resistance to the pump and motor assembly in turn motor speed will 

fluctuate. 

Note

: Motor will gradually increase in speed at startup until maximum torque is 

applied at operating flow. Motor RPM will increase and decrease with the increase or 

decrease of suction and lift head. 

14. The condition of the filter elements should be monitored by the pressure gages 

located on the filter head or on the gage panel. When the differential pressure 

between these gauges equals 40 psi differential the filter element needs to be 

changed out. If filter elements are not changed before the specified pressure, the 

system pressure will continue to increase until the built-in pressure relief valve 

opens. The filter heads go into bypass at 43 psi differential and at this point oil is 

bypassing the filter media and is no longer being filtered. The pump has a built-in 

pressure relief at 105psi at the inlet, at this point the pump will run in bypass 

relieving the built-up pressure. 

WARNING:

 Failure to monitor the system and change filter elements may cause 

filter media to collapse at 80psi differential which may produce further contamination 

by inducing filter media into reservoir or container at fluid exit point. Maintain 

monitoring of the 

High Viscosity Pneumatic Filtration system 

while in operation. 

Continued running of the pump in pump bypass due to pressure will cause excess 

heat generation and/or cavitation, reducing the life of the filtration unit. 

15. Trico 

High Viscosity Pneumatic Filtration systems

 are equipped with sample ports. 

For most accurate results, do not sample into an open bottle. Use a vacuum bottle 

sampler with plunger removed. 

16. The 3 GPM filter cart (36933) is equipped with a bypass valve and piping. This valve 

should be kept in the fully closed position when using the filters. Use the bypass for 

removal of old/used oil only.

 

Turn Handle until it is parallel with the cart frame for 

filtration mode. Turn handle until it is fully perpendicular to the cart frame for by-pass 

mode. 

17. When finished filtering/transferring fluid, turn the air off and disconnect the air supply 

connection. Wipe any excess oil from the unit that might have spilled during the 

filtering/transferring process. 

Summary of Contents for 36933

Page 1: ...1235 Hickory Street Pewaukee WI 53072 For Customer Support 800 558 7008 Pneumatic High Viscosity Filtration System Instruction Manual P N 61512 02 21 REV D ...

Page 2: ...this equipment the operator should thoroughly read all instructions before proceeding NOTE The Trico High Viscosity Filtration Systems are self priming units Lubrication is not provided to the pump gears at the factory before the units are shipped After assembly and before operating for the first time it is recommended to place a small amount of oil that is intended to be pumped into the suction l...

Page 3: ...ia 10 Micron absolute Beta 200 Lower Filters Media 10 Micron Nominal Water Replace Element 40 psi differential Max Viscosity 7500 SUS 1600 cSt Max Flow Rate 3 0 GPM Max Pneumatic Motor Speed 3000 rpm Max Supply Air Pressure 120psi Preset FRL Air Pressure 100psi Pump Relief 105 psi Suction Lift 20 ft Filter Collapse Rating 80 psi differential Maximum Filter Operating Pressure 120 psi 36934 Pneumati...

Page 4: ...dition and can remain there for indefinite periods without harming the motor By contrast a stalled electric motor without overload protection soon burns out and hydraulic motors will overheat During a stall Trico High Viscosity Pneumatic Filtration system continues to applying torque and resumes rotation only when the stall is overcome by reducing the load Pneumatic Filtration system motor usually...

Page 5: ...r a month or has been cleaned during maintenance 5 Place suction wand hose into the container or machinery to be emptied and or filtered Ensure that the suction wand hose does not become impeded blocked by internal components within the machinery or container 6 Place the discharge wand hose into another opening in the machinery container or desired clean container if transferring fluids 7 Fill the...

Page 6: ... to be changed out If filter elements are not changed before the specified pressure the system pressure will continue to increase until the built in pressure relief valve opens The filter heads go into bypass at 43 psi differential and at this point oil is bypassing the filter media and is no longer being filtered The pump has a built in pressure relief at 105psi at the inlet at this point the pum...

Page 7: ...s of operation use the following formula Minimum minutes Reservoir Gallons x 6 Divide by 3 for Cart Multiply this number by 3 for hand held Min Hours Maximum minutes Minimum minutes x 2 In rare cases or extremely dirty oil additional run time may be needed Filter Element Technical Data Filter element life varies with the true dirt holding capacity of the element under dynamic flow conditions and t...

Page 8: ... therefore monitoring of the Filtration System with the use of these fluids is highly recommended Failure to identify cavitation will lead to destruction of the pump valves and filter media Phosphate Esters Phosphate Esters are classified as synthetic fluids All Trico particulate and water removal filter medias are compatible with these types of fluids When to Change the Filter and Procedure The f...

Page 9: ...lter 10 Micron Microglass Spin On Beta 200 Absolute 36973 Particulate Filter 20 Micron Microglass Spin On Beta 200 Absolute 36974 Water Filter 10 Micron Nominal Spin On 36975 Replacement SMALL Filters for 36934 High Viscosity Portable Hand Held Part Number Particulate Filter 3 Micron Microglass Spin On Beta 200 Absolute 36976 Particulate Filter 10 Micron Microglass Spin On Beta 200 Absolute 36977 ...

Page 10: ...erances in the sliding and rotating elements Clearances in components are used to establish cleanliness requirements The best source for cleanliness requirements is from the equipment manufacturer In general as the viscosity of the oil increases the cleanliness level decreases Below is a general guideline for cleanliness levels ISO Oil Grade Classification Cleanliness Code R4 R6 R14 32 16 14 11 46...

Page 11: ...1235 Hickory Street Pewaukee WI 53072 For Customer Support 800 558 7008 TEMPERATURE VS VISCOSITY ...

Page 12: ... FRL Remove air line after FRL and check for air flow clear FRL of obstruction Note Air pressure is preset and locked at 100psi tampering with this locked regulator setting will void the warranty Motor Hesitation Fluid Viscosity to high or debris build up within motor Check fluid viscosity Inspect and flush motor with pneumatic flushing solvent Motor will not run or runs at low speed Internal rust...

Page 13: ...ose From Bypass Valve to Tee Fitting 1 7 21002 1 1 4 Hydraulic Hose From Pump to Bypass Valve 1 Not Shown 22489 1 Hydraulic Hose Set of 2 Stainless Steel Wands 1 Replacement LARGE Filters for 36933 High Viscosity Filtration Cart Part Number Particulate Filter 3 Micron Microglass Spin On Beta 200 Absolute 36972 Particulate Filter 10 Micron Microglass Spin On Beta 200 Absolute 36973 Particulate Filt...

Page 14: ... Micron Nominal Spin On 1 Not Shown 21008 3 4 ID Hydraulic Hose Intake Side 72 Length 1 Not Shown 21004 1 ID Hydraulic Hose Discharge Side 72 Length 1 Replacement SMALL Filters for 36934 High Viscosity Portable Hand Held Part Number Particulate Filter 3 Micron Microglass Spin On Beta 200 Absolute 36976 Particulate Filter 10 Micron Microglass Spin On Beta 200 Absolute 36977 Water Filter 10 Micron N...

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