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1235 Hickory Street; Pewaukee, WI 53072 

For Customer Support: 800-558-7008 

monitoring of the Filtration System with the use of these fluids is highly recommended. 

Failure to identify cavitation will lead to destruction of the pump valves and filter media. 

 

Inverted Emulsions 

Inverted Emulsions consist of a mixture of petroleum-based oil and water. Typically, the 

proportions are 60% oil and 40% water. All Trico particulate filter medias are compatible 

with these types of fluids and should be used in lieu of the Trico water removal filters. 

Filters should be sized conservatively for water emulsions since they are non-

Newtonian and their viscosities are a function of shear. Potentials do exist for cavitation 

similar to high water-based fluids; therefore, monitoring of the Filtration System with the 

use of these fluids is highly recommended. Failure to identify cavitation will lead to 

destruction of the pump valves and filter media. 

 

Water Glycols 

Water glycols consist of a mixture of water, glycol, and various additives. All Trico 

particulate filter medias are compatible with these types of fluids and should be used in 

lieu of the Trico water removal filters. Potentials do exist for cavitation similar to high 

water-based fluids; therefore, monitoring of the Filtration System with the use of these 

fluids is highly recommended. Failure to identify cavitation will lead to destruction of the 

pump valves and filter media 

 

Phosphate Esters 

Phosphate Esters are classified as synthetic fluids. All Trico particulate and water 

removal filter medias are compatible with these types of fluids. 

 

When to Change the Filter and Procedure 

The filter head is outfitted with three pressure gauges. The first gauge nearest to the 

pump output indicates the pressure being produced by the pump. The second gauge 

between the filter heads indicate the pressure between the two filters, or set of filters on 

the Filtration Cart. The third gauge near the discharge wand/hose indicates the pressure 

after the second filter element or set. To determine when each filter element, or set, is at 

its maximum holding capacity, calculate the differential pressure by subtracting the 

higher pressure from the lower pressure to get the total differential pressure across the 

filter head. Differential pressure is used to determine filter usage. Filters should be 

changed at 

40 psi

 differential.  

 

Example:  

P1 (Pressure Produced by Pump)= 43 psi 

 

P2 (Between Filters)= 35 psi 

Differential Pressure= P1-P2 = 43psi - 35psi = 8psi (filter still has remaining life) 

 

To change the filter: 

1.  Place an oil catch pan beneath the filter to catch remaining oil in the filter and 

head that will come out during the filter change. 

Summary of Contents for 36933

Page 1: ...1235 Hickory Street Pewaukee WI 53072 For Customer Support 800 558 7008 Pneumatic High Viscosity Filtration System Instruction Manual P N 61512 02 21 REV D ...

Page 2: ...this equipment the operator should thoroughly read all instructions before proceeding NOTE The Trico High Viscosity Filtration Systems are self priming units Lubrication is not provided to the pump gears at the factory before the units are shipped After assembly and before operating for the first time it is recommended to place a small amount of oil that is intended to be pumped into the suction l...

Page 3: ...ia 10 Micron absolute Beta 200 Lower Filters Media 10 Micron Nominal Water Replace Element 40 psi differential Max Viscosity 7500 SUS 1600 cSt Max Flow Rate 3 0 GPM Max Pneumatic Motor Speed 3000 rpm Max Supply Air Pressure 120psi Preset FRL Air Pressure 100psi Pump Relief 105 psi Suction Lift 20 ft Filter Collapse Rating 80 psi differential Maximum Filter Operating Pressure 120 psi 36934 Pneumati...

Page 4: ...dition and can remain there for indefinite periods without harming the motor By contrast a stalled electric motor without overload protection soon burns out and hydraulic motors will overheat During a stall Trico High Viscosity Pneumatic Filtration system continues to applying torque and resumes rotation only when the stall is overcome by reducing the load Pneumatic Filtration system motor usually...

Page 5: ...r a month or has been cleaned during maintenance 5 Place suction wand hose into the container or machinery to be emptied and or filtered Ensure that the suction wand hose does not become impeded blocked by internal components within the machinery or container 6 Place the discharge wand hose into another opening in the machinery container or desired clean container if transferring fluids 7 Fill the...

Page 6: ... to be changed out If filter elements are not changed before the specified pressure the system pressure will continue to increase until the built in pressure relief valve opens The filter heads go into bypass at 43 psi differential and at this point oil is bypassing the filter media and is no longer being filtered The pump has a built in pressure relief at 105psi at the inlet at this point the pum...

Page 7: ...s of operation use the following formula Minimum minutes Reservoir Gallons x 6 Divide by 3 for Cart Multiply this number by 3 for hand held Min Hours Maximum minutes Minimum minutes x 2 In rare cases or extremely dirty oil additional run time may be needed Filter Element Technical Data Filter element life varies with the true dirt holding capacity of the element under dynamic flow conditions and t...

Page 8: ... therefore monitoring of the Filtration System with the use of these fluids is highly recommended Failure to identify cavitation will lead to destruction of the pump valves and filter media Phosphate Esters Phosphate Esters are classified as synthetic fluids All Trico particulate and water removal filter medias are compatible with these types of fluids When to Change the Filter and Procedure The f...

Page 9: ...lter 10 Micron Microglass Spin On Beta 200 Absolute 36973 Particulate Filter 20 Micron Microglass Spin On Beta 200 Absolute 36974 Water Filter 10 Micron Nominal Spin On 36975 Replacement SMALL Filters for 36934 High Viscosity Portable Hand Held Part Number Particulate Filter 3 Micron Microglass Spin On Beta 200 Absolute 36976 Particulate Filter 10 Micron Microglass Spin On Beta 200 Absolute 36977 ...

Page 10: ...erances in the sliding and rotating elements Clearances in components are used to establish cleanliness requirements The best source for cleanliness requirements is from the equipment manufacturer In general as the viscosity of the oil increases the cleanliness level decreases Below is a general guideline for cleanliness levels ISO Oil Grade Classification Cleanliness Code R4 R6 R14 32 16 14 11 46...

Page 11: ...1235 Hickory Street Pewaukee WI 53072 For Customer Support 800 558 7008 TEMPERATURE VS VISCOSITY ...

Page 12: ... FRL Remove air line after FRL and check for air flow clear FRL of obstruction Note Air pressure is preset and locked at 100psi tampering with this locked regulator setting will void the warranty Motor Hesitation Fluid Viscosity to high or debris build up within motor Check fluid viscosity Inspect and flush motor with pneumatic flushing solvent Motor will not run or runs at low speed Internal rust...

Page 13: ...ose From Bypass Valve to Tee Fitting 1 7 21002 1 1 4 Hydraulic Hose From Pump to Bypass Valve 1 Not Shown 22489 1 Hydraulic Hose Set of 2 Stainless Steel Wands 1 Replacement LARGE Filters for 36933 High Viscosity Filtration Cart Part Number Particulate Filter 3 Micron Microglass Spin On Beta 200 Absolute 36972 Particulate Filter 10 Micron Microglass Spin On Beta 200 Absolute 36973 Particulate Filt...

Page 14: ... Micron Nominal Spin On 1 Not Shown 21008 3 4 ID Hydraulic Hose Intake Side 72 Length 1 Not Shown 21004 1 ID Hydraulic Hose Discharge Side 72 Length 1 Replacement SMALL Filters for 36934 High Viscosity Portable Hand Held Part Number Particulate Filter 3 Micron Microglass Spin On Beta 200 Absolute 36976 Particulate Filter 10 Micron Microglass Spin On Beta 200 Absolute 36977 Water Filter 10 Micron N...

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