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Model 2400 High-Pressure Filling System User Guide 

Introduction 

Introduction to the User Guide 

This guide describes how to use the Tridak® Model 2400 High-Pressure Filling System (PN T10095). Sections 
in this guide describe how to assemble, use, and maintain the filling system safely and efficiently. 

Intended Audience 

We prepared this user guide for experienced process engineers, technicians, and manufacturing personnel. 
If you are new to filling systems and do not understand the instructions, contact Application Engineering to 
answer your questions before using the equipment. 

Where to Get Help 

Additional resources are available to ensure a trouble-free experience with our products: 

 

Detailed product information on 

www.tridak.com

 

 

Customer Support and Application Engineering teams are available in the United States, Monday 
through Friday, from 8:00 a.m. to 5:30 p.m. Eastern Standard Time. You can also email us at 

info@tridak.com

Please see the back cover of this user guide for worldwide contact information.

 

Safety 

WARNING!

 If you use this filling system without first reading and understanding the 

information in this user guide, injury can result. To reduce the risk of injury, read and ensure you 
understand the information in this user guide before assembling and operating a Tridak filling 
system. 

General Safety Considerations 

All users of Tridak filling equipment should read and understand this user guide before assembling and 
using the equipment. 

Specific Safety Considerations 

Using Safe Operating Pressures 

Pressurizing the components in the dispensing system beyond the maximum recommended pressure can 
result in the rupturing of components and serious personal injury. To minimize the risk of rupturing 
components and injury, do not exceed the maximum operating pressure of the components in your filling 
system. (See system specifications on page 13) 

Summary of Contents for 2400

Page 1: ...Tridak Model 2400 User Guide High Pressure Filling System Instructions for Safe Use Setup and Operation Maintenance Ordering Spare Parts and Accessories ...

Page 2: ... Single and dual component materials can be packaged in seconds one at a time or in multiples for higher volume throughput The equipment accommodates various mix ratios High pressure filling equipment is available for packaging highly filled materials in tiny syringes or compoules Please note that most filling system applications are unique Tridak does not warrant the fitness of the product for th...

Page 3: ...Description of the Model 2400 5 Special Features and Benefits of the Model 2400 System 5 Description of Main Components 6 Assembly and Setup 8 Unpacking and Inspecting Your Shipment 8 Utilities Required 8 Parts Included in the Model 2400 Filling System 9 Operation 9 Operating the System 9 Replacing the Material Reservoir 12 Spare Parts and Accessories 13 Replacement Parts Accessories 13 Specificat...

Page 4: ...ough Friday from 8 00 a m to 5 30 p m Eastern Standard Time You can also email us at info tridak com Please see the back cover of this user guide for worldwide contact information Safety WARNING If you use this filling system without first reading and understanding the information in this user guide injury can result To reduce the risk of injury read and ensure you understand the information in th...

Page 5: ...ion of the Model 2400 The Model 2400 High Pressure Filling System accurately fills packages with extremely high viscosity materials such as dental composites and restoratives Due to their high content of filler these materials can be hard to dispense and can clog typical filling machines The high pressure filler uses a convection oven to lower the viscosity of the material and then routes material...

Page 6: ...ponents in the Model 2400 filling system include Figure 1 Main System Components Front Figure 2 Main System Components Rear Heater Cover Electrical Cover Switch Assembly Temperature Control Power Switch Hydraulic Switch Thermocouple Electrical Cable Power Cable Foot Switch Jack Fuse 10A Air Inlet ...

Page 7: ...h Pressure Filling System User Guide Figure 3 Electrical Cover Figure 4 Main Interior Components Relay Power Supply Terminal Block Reservoir T12579 Air Regulator Hydraulic Pump T13915 End Cap Hydraulic Cylinder T13984 ...

Page 8: ...ment damage If parts are damaged notify the shipper and submit a claim for the damaged parts Contact Tridak so that new parts can be shipped to you immediately Check that the parts included in your order match those listed below If parts are missing contact your local Tridak representative or Tridak Customer Support to resolve the problem Utilities Required Power 110 VAC 50 60 Hz Air Clean dry non...

Page 9: ...Figure 6 D into the Front Cap Figure 6 I 4 Slide the End Cap Figure 6 G forward until it rests against the Reservoir 5 Secure the End Cap into position by tightening the Cylinder Nuts Figure 6 G until the Cup Washers are flat 6 Replace the Heater Cover Figure 6 B and Thumb Screws Figure 6 A 7 Ensure that the Hydraulic Switch Figure 6 F in is the dispense position 8 Place a syringe onto the Nozzle ...

Page 10: ...ure Filling System User Guide Figure 6 Loading the System Exploded View A Thumb Screws F Hydraulic Switch I Front Cap H End Cap E Reservoir Guides G Cylinder Nuts C Scraper Piston D Reservoir T12579 B Heater Cover J Cup Washer ...

Page 11: ...ressure Filling System User Guide Figure 7 Syringe Filling Process Place syringe on nozzle Switch moves against the syringe at startup When syringe fills the syringe will trigger the filler to stop Adjustable Switch T17504 ...

Page 12: ...inder Nuts Remove the Reservoir by pulling it backwards and up Position the preheated reservoir into the Reservoir Guides Push the Reservoir into the Front Cap Slide the End Cap forward until it rests against the Reservoir Secure the End Cap into position by tightening the Cylinder Nuts until the Cup Washers are flat Replace the Heater Cover and Thumb Screws Change the Hydraulic Switch to the disp...

Page 13: ...ons System Specifications Materials of Construction Wetted Parts Figure 9 Piston Acetal Cylinder Black Amalgon Front Cap Black Hard Coat TFE Impregnated 6061 T6 Aluminum Nozzle Suggested Stainless Steel with Armaloy Plating Operating Specifications Recommended compressed air supply pressure to air filter regulator 80 to 100 psi 5 5 to 6 9 bar Maximum pressure setting at air filter regulator 80 psi...

Page 14: ...f purchase and purchase date Unauthorized repair modification or improper use of equipment may void your warranty benefits The use of aftermarket replacement parts not supplied or approved by Tridak will void any effective warranties and may result in damage to the equipment IMPORTANT NOTE TRIDAK RESERVES THE RIGHT TO INVALIDATE ANY WARRANTIES EXPRESSED OR IMPLIED DUE TO ANY REPAIRS PERFORMED OR A...

Page 15: ...Components 6 Dimensions 14 Help 4 Operation 9 Optional Equipment 13 Parts Included 9 Product Overview 5 Replacing the Material Reservoir 12 Safety 4 Personal Protective Equipment 5 Preventing Injection Injury 5 Using Safe Operating Pressures 4 Spare Parts and Accessories 13 Specifications 13 Support 4 System Features 5 Unpacking 8 Utilities 8 Warranty 14 ...

Page 16: ... Tridak does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contained in Tridak s standard Conditions of Sale Tridak recommends that any intended application be evaluated and tested by the user to ensure that desired performance criteria are satisfied Tridak is willing to assist users in...

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