Trimteck Optimux HPP5500 Series, Product Manual

Page 1: ...SMART POSITIONER PRODUCT MANUAL HPP5500 SERIES VERSION 1 00 ...

Page 2: ...ion Steps 11 3 3 HPP5500L Direct Mounting Installation 13 3 3 1 Installation Steps 13 3 4 HPP5500R Installation 14 3 4 1 Bracket Information 14 4 Connections 15 4 1 Safety 15 4 2 Supply Pressure Condition 15 4 3 Piping Condition 15 4 4 Connection Actuator 15 4 4 1 Single acting actuator 15 4 4 2 Double acting actuator 16 4 5 Connection Power 16 4 5 1 Safety 16 4 5 2 Terminal Overview 17 4 5 2 1 Li...

Page 3: ... Valves 24 6 3 4 2 Zero Point TR_ZERO and End Point TR_END for Transmitter 25 6 3 4 3 End Point Ratio for Valve PE_TRIM 25 6 3 4 4 Normal Reverse Feedback Signal TR_NORM REV 25 6 3 4 5 Normal Reverse HART Signal HT_NORM REVS 26 6 3 5 Valve Mode VALVE 26 6 3 5 1 Acting Adjustment ACT 26 6 3 5 2 Characteristic Adjustment CHAR 27 6 3 5 3 User Characteristics USER SET 27 6 3 5 4 Tight Shut Open TSHUT ...

Page 4: ... 2 Manufacturer Warranty For the safety it is important to follow the instructions in the manual Manufacturer will not be responsible for any damages caused by user s negligence Manufacturer will not be responsible for any damages or accidents as a result of any alteration or modification of the product and its parts If any alteration or modifications are necessary please contact TRIMTECK directly...

Page 5: ... Valve system feedback is greatly improved by the accuracy and fast response of the HPP5500 Different valve characteristics can be adjusted Linear Quick Open Equal Percentage and Custom which user can make 16 points characterizations Tight Shut Close and Shut Open can be set PID parameters can be adjusted in the field without any additional communicator A M switch can be used to direct supply air ...

Page 6: ...6 HPP5500 series 2 4 Product Number HPP5500 series can be used for direct mounting application ...

Page 7: ...T6 40 to 40 Linearity 0 5 F S Hysteresis 0 5 F S Sensitivity 0 2 F S Repeatability 0 3 F S Flow Capacity 70 LPM Sup 0 14 MPa Air Consumption Below 2 LPM sup 0 14 MPa Below 3 LPM sup 0 7MPa Output Characteristic Linear Quick Open EQ User Set 16 point Vibration No Resonance upto 100Hz 6G Humidity 5 95 RH 40 Communication Option HART Communication Feedback Signal Option 4 20mA DC 10 30V Material Alum...

Page 8: ...8 HPP5500 series 2 6 Parts and Assembly Fig 2 HPP5500L series exploded view Fig 3 HPP5500R LS series exploded view 2 ...

Page 9: ...9 HPP5500 series 2 7 Product Dimension 2 7 1 HPP5500L 2 7 2 HPP5500R 2 7 2 1 HPP5500R standard ...

Page 10: ...e equipment to avoid entire system shut down Ensure there is no remaining pressure in the actuator 3 2 HPP5500L Installation HPP5500L should be installed on linear motion valves such as globe or gate type which uses spring return type diaphragm or piston actuators Before proceeding with the installation ensure following components are available Positioner unit Feedback lever and lever spring Flang...

Page 11: ...ade in previous step by fastening the bolts Please refer to the backside of the positioner for size of the bolts The standard bolt size is M8 x 1 25P Please contact TRIMTECK for other bolt sizes 3 Attach the positioner with bracket to the actuator yoke DO NOT TIGHTEN POSITIONER COMPLETELY 4 Connect positioner s feedback lever to the actuator clamp The hole gap on the feedback lever is 6 5mm The co...

Page 12: ...red valve stroke To adjust move the bracket the connection pin or both Fig 3 Pin Insertion when valve stroke is 45mm up and is 75mm bottom 9 After installing the positioner operate the valve from 0 to 100 stroke by using direct air to the actuator manual position On both 0 and 100 the feedback lever should not touch the lever stopper which is located on the backside of the positioner If the feedba...

Page 13: ...ocks OUT port on the back of the HPP5500 unit OUT ports on the side of the positioner should be blocked by plugs 2 Mount HPP5500L onto actuator s yoke by using 2 bolts As you mount the positioner please be careful not to lose o rings from the air channel Please ensure that the lever adapter connection has been properly installed onto actuator s stem before tightly fastened Remove Block ...

Page 14: ...dard rotary bracket included with the positioner 4 pcs x hexagonal headed bolts M8 x 1 25P 4 pcs x M8 plate washer 3 4 1 Bracket information Standard bracket included with the positioner contains two components The bracket is designed to fit onto the actuator with 20mm stem height H If actuator s stem height H is 30mm or 50mm bracket must be adjusted Please refer to below table how to adjust the b...

Page 15: ...14 0 7MPa 1 4 7 bar Set air filter regulator s pressure level 10 higher than actuator s spring range pressure 4 3 Piping Condition Ensure inside of pipe is clean of obstructions Do not use pipeline that is squeezed or shows any type of damamges Pipeline should have more than 6mm of inner diameter 10mm outer diameter to maintain flow rate The length of pipeline system should not be extremely long L...

Page 16: ...g terminal ensure that the power is off completely Do not open the cover when the power is still alive Please use ring type rug to protect against vibration or any other external impact Positioner with PTM options must be supplied 10 28V DC separately For L S option separate 12 24V DC must be supplied For both options it should not exceed 30V DC Positioner should be grounded Please use twisted cab...

Page 17: ...17 HPP5500 series 4 5 2 Terminal Overview Fig 9 Positioner Terminal IN Input Signal IN Input Signal FG Ground OUT Feedback Signal OUT Feedback Signal 4 5 2 1 Limit Switch Terminal Mechanical Type ...

Page 18: ...that the resistance is less than 100ohm 3 When using external ground use screw driver to unscrew the ground bolts Insert outside ground bolts and spring washer into ring type terminal of the ground cables and tighten them with bolts 4 When using inside ground use 3mm wrench to loosen locking bolts of the terminal box cover 5 Adjustments 5 1 Limit Switch Adjustment HPP5500 series can have limit swi...

Page 19: ...witch is set as Manual the positioner will send supply pressure directly to the actuator 5 3 Option PCB adjustment 5 3 1 By adding option sub pcb the positioner can have options There are 3 types of sub pcb s HART only PTM only PTM HART 5 3 2 Installation Steps 1 Open the cover and remove the main PCB from the positioner 2 Mount support PCB and plug sub PCB into main PCB connector Option Jumper ...

Page 20: ...and adjust 6 3 Run Mode RUN After power connection to the positioner Run Mode will be appeared on positioner s LCD screen within 6 seconds RUN indicates that the positioner adjusts the valve stroke according to the receiving signal There are six types of display message in RUN Mode 1 Run PV Process Value valve stroke 2 Run SV Set Value input signal 0 100 3 Run SV mA Set Value input signal 4 20mA 4...

Page 21: ...X X O O O O AUTO HF O O O O O O BIAS X X X X O X It is recommend to perform AUTO2 calibration for initial positioner setting 6 3 1 1 AUTO1 Calibration AUTO1 AUTO1 changes zero and end points however KP KI KD will not be adjusted It is recommended to perform AUTO1 when the positioner has been set by the valve manufacturer already and the field user wants to re calibrate the positioner 6 3 1 2 AUTO2...

Page 22: ... the valve actuator control values are not optimized Hunting or oscillation can be prevented by adjusting parameter values Once parameter values have been changed the changed values are being affected as soon as you save the value To save the changes please ensure to press ENTER button There is no need to go back to RUN mode after changes are being made to observe the changes 6 3 3 1 Dead Zone dEA...

Page 23: ...kely to have hunting 6 3 3 3 D value Kd D value indicates the derivative value of the compensation signal based on the percentage of error allowance As the value increase it is more likely to have hunting As the value decreases it can have poor linearity ENTER 6 seconds DOWN 2 times ENTER ENTER UP DOWN ESC 3 times ENTER ENTER DOWN 1time ENTER UP DOWN ESC 3 times ENTER ENTER DOWN 2 times ENTER UP D...

Page 24: ...re same as P D and I values but these values will be activated when the error percentage is within 1 6 3 4 Hand Calibration Mode HAND CAL The positioner can be manually calibrated by entering into Hand Calibration Mode 6 3 4 1 Zero Point PV_ZERO and End Point PV_END for Valves PZ_ZERO adjusts the zero point of the valve and PV_END adjusts the end point of the valve ENTER DOWN 3 times ENTER UP DOWN...

Page 25: ...rating is used End Point can be adjusted within 10 of total valve stroke without adjusting valve s zero point 6 3 4 4 Normal Reverse Feedback Signal TR_NORM REV The feedback signal from the positioner can be viewed as normal or as reverse DOWN ENTER UP DOWN Zero Adjustment Match feedback signal with 4mA ENTER ESC DOWN ENTER End Adjustment UP DOWN ESC Match feedback signal with 20mA ENTER ENTER DOW...

Page 26: ... viewed as normal or as reverse 6 3 5 Valve Mode VALVE 6 3 5 1 Acting Adjustment ACT The positioner can be set as Direct Action DA or Reverse Action RA DOWN ENTER ESC 3 times ENTER DOWN 6 times ENTER Zero Adjustment DOWN ENTER ESC 3 times ENTER 6 seconds DOWN 3 times ENTER ENTER UP DOWN ESC 3 times ENTER ...

Page 27: ...ase positioner requires a specific characteristic the valve characteristic curve can be made by selecting up to 16 points of the curve 6 3 5 4 Tight Shut Open TSHUT OP Tight Shut Open allows the valve to open completely as the input signal reaches around 20mA ENTER DOWN ENTER UP DOWN ESC 3 times ENTER ENTER 6 seconds DOWN 2 times ENTER UP DOWN ENTER UP DOWN ENTER ENTER ENTER ESC 3 times Repeat ste...

Page 28: ...nge control 4 12mA or 12 20mA 6 3 5 7 Custom Zero Setting Mode CST ZERO Custom Zero Setting Mode allows the user to set any specific point as zero position For example the zero point can be set at input signal of 7mA UP DOWN ESC 3 times ENTER ENTER 6 seconds DOWN 4 times ENTER UP DOWN ESC 3 times ENTER ENTER 6 seconds DOWN 5 times ENTER UP DOWN ESC 3 times ENTER ENTER DOWN 6 times ENTER UP DOWN ES...

Page 29: ... valve accurately if the feedback lever angle range is within designed range For some instance the angle exceeds the suggested range angle Positioner can reduce the error through interpolation 6 3 6 View Mode VIEW Different information can be shown on the positioner s LCD Description HPP5500L Positioner model VERSION Main software version HART V HART protocol version POL AddR HART protocol channel...

Page 30: ...t lower position than actual 50 point Re install the positioner Ensure the feedback lever does not touch the lever stopper at 0 and 100 MT ERR H Positioner is improperly installed Positioner is not parallel to the ground at 50 point Lever is at higher position than actual 50 point Re install the positioner Ensure the feedback leer does not touch the lever stopper at 0 and 100 CHK AIR Valve does no...

Page 31: ...touch the lever stopper at 0 and 100 After re installation perform AUTO1 F Full open close elapsed time is less than 1 second Actuator size is too small Use variable orifice Use larger actuator G Pv is below 100 The angle of feedback lever is too large Re install the positioner Ensure the feedback lever does not touch the lever stopper at 0 and 100 After re installation perform AUTO1 H Pv is over ...

Page 32: ...32 HPP5500 series 8 Main Software Map ...

Page 33: ...33 HPP5500 series TRIMTECK Address 12461 NW 44 th Street Coral Springs FL33065 USA Phone 954 753 5545 Fax 954 753 5561 Web www trimteck com Issued 2016 January Version 1 00 ...