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9

10. Apply air over the piston to drive the plug

and lift the yoke off of the bonnet.  The
yoke will lift approximately 1/16-inch
(1.60mm). If the space is not that size,
apply air under the piston to retract the
actuator stem and screw the plug in or out
as needed. Repeat until the 1/16-inch
(1.60mm) space is created.

11. To attach the yoke clamps and packing box

bolting, apply air under the piston.  Tighten
the yoke clamp bolting firmly.  The packing
box nuts should be just over finger-tight.

CAUTION:

Do not over-tighten

packing. 

12. To seat the plug, apply air over the piston.

For all throttling valves, adjust the stem
clamp so that, with full instrument signal to
the positioner, the full signal scribe line on
the positioner cam points to the center of
the cam roller bearing.

Note:

For on/off valves, the bottom of the

stem clamp should line up with the bottom of
the actuator stem (±1/16-inch).

Tighten the stem clamp bolting to secure
the actuator stem to the plug stem.  Adjust
the stroke plate so that the stem clamp
points to the "closed" position.

13. Reconnect the actuator/positioner tubing,

supply, and signal lines.

AIR-ACTION REVERSAL

Air-to-Open 

To switch the air-action from air-to-close to air-
to-open continue as follows:

1. Adhere to the instructions for disassembly

of the actuator (see "Actuator Disassembly"
section).

2. Reassemble the actuator with the spring,

actuator stem spacer, and spring button
over the piston.  For proper alignment, the
center hole in the spring button should
engage the end of the adjusting screw.

3. The positioner must be changed as well, to

do so, refer to the appropriate positioner
manual.

Air-to-Close

To switch the air action from air-to-open to air-
to-close continue as follows: 

1. Adhere to the instructions for disassembly

of the actuator (see "Actuator Disassembly"
section).

2. Reassemble the actuator with spring and

actuator stem spacer below the piston.  The
spring should sit in the spring groove on top
of the yoke.  The spring button is not used
on air-to-extend configurations and is
stored above the piston (the actuator stem
retaining nut holds the spring button in
place).

3. The positioner must be changed as well. To

do this, refer to the appropriate positioner
manual.

Product In

s

truction Manual

Summary of Contents for Optimux OpGL

Page 1: ...shutoff easier to achieve Valve specifications are as follows Table 1 Specifications TABLE OF CONTENTS INTRODUCTION Scope of Manual pg 1 Description pg 1 Specifications pg 1 Safety Information pg 1 U...

Page 2: ...uator vertical above the body This is also important for cryogenic applications to keep the packing isolated from the flowing medium permitting the packing temperature to remain close to ambient tempe...

Page 3: ...the Assembly Disassembly section 1 Inspect end flanges and bonnet for signs of gasket leakage Tighten flange and bonnet bolting if required See Table 4 2 Check the pressure balance sleeve metal bellow...

Page 4: ...ep 2 If valve is air to open apply air under piston to raise the plug off the seat before taking the valve apart 2 Take out the bonnet flange bolting which will allow for removal of the actuator bonne...

Page 5: ...the top guide to enter Different spacer lengths allow a wide variety of packing configurations such as twin seal and vacuum pressure packing WARNING Valves with extended bonnets or metal bellows seals...

Page 6: ...d up against the finger tight body with such force that it will not be possible to wriggle the flange If improper seating occurred the bonnet flange can be wriggled with light hand force If this occur...

Page 7: ...positioned correctly between the bonnet and seat ring 2 Loosen the stem clamp 3 Take out the packing box bolting and yoke clamps 4 Completely unscrew the actuator off of the plug and bonnet without r...

Page 8: ...time until it is in place Replace the stem bellows and the stem clamp 7 Reinstall the gasket and adjusting screw using a new adjusting screw gasket The adjusting screw should be tightened only to the...

Page 9: ...points to the closed position 13 Reconnect the actuator positioner tubing supply and signal lines AIR ACTION REVERSAL Air to Open To switch the air action from air to close to air to open continue as...

Page 10: ...No 88 Yoke Clamp Item No 76 Packing Spacer s Item Nos 94 99 Bonnet Item No 40 Bonnet Flange Item No 70 Anti Extrusion Spacer Item No 93 Adjusting Screw Gasket Item No 248 Spring Button Item No 227 Ac...

Page 11: ...Square Packing w Lubricator Fitting Twin Square Packing w Lantern Ring Braided Wiper Rings 2 Vacuum Seal V packing Vacuum Seal Twin V packing w Lantern Ring Fugitive Emissions Packing PTG PT PTXT Liv...

Page 12: ...12 OpGL Globe Control Valve O S O S Figure 3 Air action Configurations Air to Open Air to Close...

Page 13: ...em No 114 Bonnet Flange Stud Item No 108 Bonnet Flange Item No 70 Figure 4 Exploded View Body Assembly NOTE Item numbers correspond directly to the valve s bill of material Refer to it for specific pa...

Page 14: ...Screw Gasket Item No 248 Cylinder Item No 202 Serial Plate Item No 252 Stem Clamp Item No 249 Stem Clamp Bolt Item No 240 Spring Button Item No 227 Spring Item No 229 Actuator Stem Lock Nut Item No 3...

Page 15: ...service conditions and contact factory 5 Incorrectly adjusted plug 5 Refer to steps 8 10 of Reassembling the Body section for correct plug adjustment 6 Improper flow direction 6 Refer to original spec...

Page 16: ...ly and should not be considered certified or as a guarantee of satisfactory results by reliance thereon Nothing contained herein is to be construed as a warranty or guarantee express or implied regard...

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