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OpTK Spring Cylinder Rotary Actuators

2

Note:

Although Optimux rotary spring

cylinder actuators can be mounted in any
position, mounting the cylinder vertically is
the preferred installation.

1. Mount the actuator on the desired valve or

other mechanical device.

2. Connect the air supply and instrument signal

air lines to the two appropriately marked
connections on the positioner. Since both the
cylinder and positioner are suitable for 150
PSI air supply, an air regulator should not be
used unless the air supply exceeds 150 PSI. 

CAUTION:

In some cases, the air

supply must be limited to less
than 150 PSI. A sticker found near
the upper air port on the actuator
cylinder will indicate this
condition. 

CAUTION:

The transfer case cover

plate and yoke must be mounted 
on the actuator prior to it 
being stroked.

3. The installation of an air filter on the supply

line is recommended.

4. Make sure all air connections are free of

leaks, using a soap solution.

PREVENTIVE MAINTENANCE

At least once every six months, check for proper
operation by following the preventive
maintenance steps outlined below. These steps
can be performed while the actuator is in service
and, in some cases, without interrupting service.

WARNING

: Keep hands, hair and

clothing away from all moving parts
while operating the actuator.

If an internal problem is suspected with the
actuator, refer to the “Disassembly and
Reassembly” section.

1. Examine the actuator for damage caused by

corrosive fumes and process splatter.

2. Clean actuator and repaint oxidized areas.

3. If possible, stroke actuator and check for

smooth, full-stroke operation.

4. Remove the transfer case cover plate and

make sure the positioner linkage and splined
lever arm are securely fastened.

CAUTION:

Never apply air to 

the actuator without the cover 
plate installed; otherwise, the
unsupported shaft will sustain
damage. Do not remove the cover
plate with the valve in service.

5. Be sure all accessories, brackets and bolting

are securely fastened.

6. If possible, remove air supply and observe

the position indicator plate for correct fail-
safe action.

7. Spray a soap solution around the cylinder

retaining ring and the adjusting screw to
check for air leaks through the O-rings.

8. Clean any dirt or other foreign material from

the shaft.

9. If an air filter is supplied, check and replace

cartridge if necessary.

Actuator Removal 

1. 

Support actuator assembly before
disconnecting it from the body assembly.

2. Remove the actuator cover bolts. Carefully

pry or slide cover plate from the lever arm.

3. On Optimux actuators with a clamping lever

arm design, loosen the clamp bolt.

4. Loosen the actuator adjusting screw to

release spring pressure.

5. Remove the actuator from the body by

separating the actuator at the yoke. This is
done by removing the four transfer case bolts
and pulling the actuator off the valve shaft.

Summary of Contents for OPTIMUX OpTK

Page 1: ...lifting point Therefore support must be given to prevent the actuator from rotating Relieve spring compression by removing adjusting screw 3 Contact your shipper immediately in the case of any shipping damage 4 Contact your Optimux representative with any problems INSTALLATION Prior to installation make sure adequate overhead and side clearance for the actuator is provided to allow for proper remo...

Page 2: ...lem is suspected with the actuator refer to the Disassembly and Reassembly section 1 Examine the actuator for damage caused by corrosive fumes and process splatter 2 Clean actuator and repaint oxidized areas 3 If possible stroke actuator and check for smooth full stroke operation 4 Remove the transfer case cover plate and make sure the positioner linkage and splined lever arm are securely fastened...

Page 3: ... case cover plate by removing the four bolts 10 Remove the yoke from the transfer case by removing the four lug bolts 11 Remove the pivot pin from the non clamping lever arm by removing a retaining ring 12 The actuator stem can now be easily removed from the transfer case 13 The non clamping lever arm can be removed by first removing the positioner according to the appropriate positioner maintenan...

Page 4: ...one the O ring could be damaged 17 Reinsert the cylinder retaining ring in the cylinder by feeding it a little at a time into the groove Make sure it is securely fastened WARNING Ensure that the cylinder retaining ring is completely seated in the cylinder groove 18 Center the hole in the spring button directly under the adjusting screw hole Install the adjusting screw and tighten only enough to pr...

Page 5: ...e on all actuator sizes contact factory if a problem occurs while reversing the actuator action 1 Disconnect the air and relieve spring compression 2 Remove the transfer case cover plate bolts Carefully slide cover plate off the end of the splined lever 3 On older designs with clamping lever arms loosen the linkage bolt 4 Remove bolts connecting transfer case to the yoke 5 On older designs with cl...

Page 6: ... 274 Spring Button Item No 227 Actuator Stem Locknut Item No 348 Actuator Stem O Ring Item No 275 Sliding Seal Collar Item No 366 Base Slider O Ring Item No 278 Valve Shaft Item No 51 Transfer Case Item No 204 Adjusting Screw Item No 210 Adjusting Screw Gasket Item No 248 Cylinder Retaining Ring Item No 256 Spiral Retaining Ring Item No 368 Retaining Washer Item No 360 Actuator Stem Item No 211 Sp...

Page 7: ... Spring Button 229 Spring 238 Follower Pin 246 Yoke Bushing 248 Adjusting Screw Gasket 249 Lever Arm 256 Cylinder Retaining Ring 258 Cover Plate Bushing 269 Piston Backup Ring 271 Piston O ring 272 Piston Stem O ring 274 Cylinder O ring 275 Actuator Stem O ring 278 Base Slider O ring 330 Stroke Stop Bolt 336 Yoke Bolt 337 Cover Plate Bolt 347 Stroke Stop Jam Nut 348 Actuator Stem Locknut 357 Purge...

Page 8: ...ubleshooting OpTK Spring Cylinder Rotary Actuators Failure Probable Cause Corrective Action Optimux customers should be aware that Optimux products might be used in numerous applications under a wide variety of industrial service conditions Although Optimux can and often does provide general guidelines it cannot provide specific data and warnings for all possible applications The purchaser user mu...

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