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Product Instruction Manual

5

1. Cycle the valve (or mechanical device) to just

beyond the closed position with very low
supply air pressure (10-15 PSI).

2. Turn the stroke stop clockwise (as viewed

from the end) until resistance is felt. Turn the
stroke stop an additional 1/8 turn. Check to
see that the valve is closed on dead center. If
not, adjust the stop until the valve is closed
on dead center.

3. Cycle the valve open. Adjust the other stroke

stop until valve is 90 degrees from the closed
position.

4. Cycle the valve several times to make certain

the position indicator returns to the same
position with each cycle.

5. Tighten the stroke stop jam nuts.

ACTUATOR ACTION REVERSAL

The rotary actuator transfer case allows for four
different mounting positions and for either fail-
close or fail-open air failure operation, without
retubing or changing the fail-safe spring in the
actuator. Before reversing the actuator action,
make sure there is no line pressure in the valve
and support the actuator assembly by the lifting
ring. Refer to Figures 1 and 2 and proceed as
follows:

Note:

Not all positions are available on all

actuator sizes; contact factory if a problem
occurs while reversing the actuator action.

1. 

Disconnect the air and relieve spring
compression.

2. Remove the transfer case cover plate bolts.

Carefully slide cover plate off the end of the
splined lever.

3. On older designs with clamping lever arms,

loosen the linkage bolt.

4. Remove bolts connecting transfer case to the

yoke.

5. On older designs with clamping lever arms,

slide the actuator assembly off the shaft. If
necessary, wedge the splined lever arm apart
to loosen it on the shaft spline.

6. Index the valve by manually rotating it 90

degrees. If the valve is closed, rotate it to the
open position or vice versa.

7. Reverse the transfer case on the yoke by

turning it 180 degrees. The yoke side now
becomes the cover plate side and the cover
plate side becomes the yoke side. Since this
changes the direction of the actuator’s
rotation, it may be necessary to change the
mounting position of the valve in line to
achieve the proper orientation.

Note:

Before reconnecting the actuator to the

valve, verify that the valve rotation matches
the actuator rotation and complies with the
air failure requirement.

8. Reconnect the actuator to the valve or

mechanical device. On actuators with
clamping lever arm, center the splined lever
arm and tighten the linkage bolt.

Summary of Contents for OPTIMUX OpTK

Page 1: ...lifting point Therefore support must be given to prevent the actuator from rotating Relieve spring compression by removing adjusting screw 3 Contact your shipper immediately in the case of any shipping damage 4 Contact your Optimux representative with any problems INSTALLATION Prior to installation make sure adequate overhead and side clearance for the actuator is provided to allow for proper remo...

Page 2: ...lem is suspected with the actuator refer to the Disassembly and Reassembly section 1 Examine the actuator for damage caused by corrosive fumes and process splatter 2 Clean actuator and repaint oxidized areas 3 If possible stroke actuator and check for smooth full stroke operation 4 Remove the transfer case cover plate and make sure the positioner linkage and splined lever arm are securely fastened...

Page 3: ... case cover plate by removing the four bolts 10 Remove the yoke from the transfer case by removing the four lug bolts 11 Remove the pivot pin from the non clamping lever arm by removing a retaining ring 12 The actuator stem can now be easily removed from the transfer case 13 The non clamping lever arm can be removed by first removing the positioner according to the appropriate positioner maintenan...

Page 4: ...one the O ring could be damaged 17 Reinsert the cylinder retaining ring in the cylinder by feeding it a little at a time into the groove Make sure it is securely fastened WARNING Ensure that the cylinder retaining ring is completely seated in the cylinder groove 18 Center the hole in the spring button directly under the adjusting screw hole Install the adjusting screw and tighten only enough to pr...

Page 5: ...e on all actuator sizes contact factory if a problem occurs while reversing the actuator action 1 Disconnect the air and relieve spring compression 2 Remove the transfer case cover plate bolts Carefully slide cover plate off the end of the splined lever 3 On older designs with clamping lever arms loosen the linkage bolt 4 Remove bolts connecting transfer case to the yoke 5 On older designs with cl...

Page 6: ... 274 Spring Button Item No 227 Actuator Stem Locknut Item No 348 Actuator Stem O Ring Item No 275 Sliding Seal Collar Item No 366 Base Slider O Ring Item No 278 Valve Shaft Item No 51 Transfer Case Item No 204 Adjusting Screw Item No 210 Adjusting Screw Gasket Item No 248 Cylinder Retaining Ring Item No 256 Spiral Retaining Ring Item No 368 Retaining Washer Item No 360 Actuator Stem Item No 211 Sp...

Page 7: ... Spring Button 229 Spring 238 Follower Pin 246 Yoke Bushing 248 Adjusting Screw Gasket 249 Lever Arm 256 Cylinder Retaining Ring 258 Cover Plate Bushing 269 Piston Backup Ring 271 Piston O ring 272 Piston Stem O ring 274 Cylinder O ring 275 Actuator Stem O ring 278 Base Slider O ring 330 Stroke Stop Bolt 336 Yoke Bolt 337 Cover Plate Bolt 347 Stroke Stop Jam Nut 348 Actuator Stem Locknut 357 Purge...

Page 8: ...ubleshooting OpTK Spring Cylinder Rotary Actuators Failure Probable Cause Corrective Action Optimux customers should be aware that Optimux products might be used in numerous applications under a wide variety of industrial service conditions Although Optimux can and often does provide general guidelines it cannot provide specific data and warnings for all possible applications The purchaser user mu...

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