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OpTK Spring Cylinder Rotary Actuators

For more information, contact:

FORM #  PIM0910

For more information about Trimteck and its products,
contact www.trimteck.com or call USA (954) 753-5545

TRIMTECK LLC
12461 NW 44th Street
Coral Springs, FL 33065
Phones: (954) 753-5545
Fax: (954) 753-5561 
info@trimteck.com 

1. Broken actuator stem 

2. Broken pivot pin 

3. Sheared connection at splined lever arm 

1. Cylinder wall not lubricated 

2. Worn piston O-ring or load bearing ring,

allowing piston to gall on cylinder wall

3. Worn (or damaged) valve thrust bearings,

shaft bearings or packing followers

1. Leaks in the air supply or instrument signal

system

2. Malfunctioning positioner

3. Leaks through O-rings or adjusting screw

gasket

4. Worn O-rings in sliding stem seal assembly

1. Replace actuator stem

2. Replace pivot pin

3. Replace splined lever arm or valve shaft

1. Lubricate cylinder with silicone lubricant

2. Replace O-ring or load bearing ring; if

galling has occurred, replace all damaged
parts

3. Disassemble and inspect parts; replace any

worn or damaged parts

1. Tighten connections and replace any

leaking lines

2. Refer to positioner's maintenance

instructions

3. Replace O-rings or gasket

4. Replace assembly

Actuator operates,
shaft does not
rotate

Jerky shaft 
rotation

High air
consumption or
leakage

Troubleshooting OpTK Spring Cylinder Rotary Actuators

Failure

Probable Cause

Corrective Action

Optimux customers should be aware that Optimux products might be used in numerous applications under a wide variety of industrial
service conditions. Although Optimux can (and often does) provide general guidelines, it cannot provide specific data and warnings
for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection,
installation, operation and maintenance of Optimux products. The purchaser/user should read and understand the Product Instruction
Manual (PIM) included with the product, and train its employees and contractors in the safe use of Optimux products in connection
with the specific application.

While the information and specifications presented in this literature are believed to be accurate, they are supplied for informative
purposes only and should not be considered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained
herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because
Optimux is continually improving and upgrading its product design, the specifications, dimensions and information contained herein
are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact
TRIMTECK, LLC at any of its worldwide operations or offices.

Summary of Contents for OPTIMUX OpTK

Page 1: ...lifting point Therefore support must be given to prevent the actuator from rotating Relieve spring compression by removing adjusting screw 3 Contact your shipper immediately in the case of any shipping damage 4 Contact your Optimux representative with any problems INSTALLATION Prior to installation make sure adequate overhead and side clearance for the actuator is provided to allow for proper remo...

Page 2: ...lem is suspected with the actuator refer to the Disassembly and Reassembly section 1 Examine the actuator for damage caused by corrosive fumes and process splatter 2 Clean actuator and repaint oxidized areas 3 If possible stroke actuator and check for smooth full stroke operation 4 Remove the transfer case cover plate and make sure the positioner linkage and splined lever arm are securely fastened...

Page 3: ... case cover plate by removing the four bolts 10 Remove the yoke from the transfer case by removing the four lug bolts 11 Remove the pivot pin from the non clamping lever arm by removing a retaining ring 12 The actuator stem can now be easily removed from the transfer case 13 The non clamping lever arm can be removed by first removing the positioner according to the appropriate positioner maintenan...

Page 4: ...one the O ring could be damaged 17 Reinsert the cylinder retaining ring in the cylinder by feeding it a little at a time into the groove Make sure it is securely fastened WARNING Ensure that the cylinder retaining ring is completely seated in the cylinder groove 18 Center the hole in the spring button directly under the adjusting screw hole Install the adjusting screw and tighten only enough to pr...

Page 5: ...e on all actuator sizes contact factory if a problem occurs while reversing the actuator action 1 Disconnect the air and relieve spring compression 2 Remove the transfer case cover plate bolts Carefully slide cover plate off the end of the splined lever 3 On older designs with clamping lever arms loosen the linkage bolt 4 Remove bolts connecting transfer case to the yoke 5 On older designs with cl...

Page 6: ... 274 Spring Button Item No 227 Actuator Stem Locknut Item No 348 Actuator Stem O Ring Item No 275 Sliding Seal Collar Item No 366 Base Slider O Ring Item No 278 Valve Shaft Item No 51 Transfer Case Item No 204 Adjusting Screw Item No 210 Adjusting Screw Gasket Item No 248 Cylinder Retaining Ring Item No 256 Spiral Retaining Ring Item No 368 Retaining Washer Item No 360 Actuator Stem Item No 211 Sp...

Page 7: ... Spring Button 229 Spring 238 Follower Pin 246 Yoke Bushing 248 Adjusting Screw Gasket 249 Lever Arm 256 Cylinder Retaining Ring 258 Cover Plate Bushing 269 Piston Backup Ring 271 Piston O ring 272 Piston Stem O ring 274 Cylinder O ring 275 Actuator Stem O ring 278 Base Slider O ring 330 Stroke Stop Bolt 336 Yoke Bolt 337 Cover Plate Bolt 347 Stroke Stop Jam Nut 348 Actuator Stem Locknut 357 Purge...

Page 8: ...ubleshooting OpTK Spring Cylinder Rotary Actuators Failure Probable Cause Corrective Action Optimux customers should be aware that Optimux products might be used in numerous applications under a wide variety of industrial service conditions Although Optimux can and often does provide general guidelines it cannot provide specific data and warnings for all possible applications The purchaser user mu...

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