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Trina Solar User Manual | Vertex Series Modules

 

 

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6.2  INSTALLATION METHOD 

The PV modules must be installed in accordance with the installation instructions specified in this 
user manual to comply with the IEC certification. Before installing, please read this section carefully 
to familiarize yourself with the complete installation processes. 

The  modules  and  racking  system  can  be  connected  through  the  mounting  holes,  clamps,  or  an 
embedded system. Installation of modules must be carried out in accordance with the installation 
requirements. If you wish to use a different installation method, please consult Trina Solar customer 
service or technical support team. If in such case that an alternative mounting method is used but 
not approved by Trina Solar, the module may get damaged and the warranty will be invalidated. 

The  mechanical  loads  described  in  this  manual  are  the  test  loads.  For  calculating  the  equivalent 
maximum  design  loads,  a  safety  factor  of  1.5  needs  to  be  considered  in  compliance  with  the

 

requirements  of  the  local  laws  and  regulations.  The  design  loads  are  strongly  related  to  the 
construction,  applied  standards,  location  and  local  climate  conditions;  therefore,  have  to  be 
determined  by  the  racking  suppliers  and/or  the  professional  engineers.  For  detailed  information, 
please follow local structural code or contact your professional structural engineer. 

The modules shall be mounted on continuous rails that extend beneath the modules. If modules are 
mounted without continuous rails, the maximum allowable load will be reduced, which needs to be 
re-evaluated by Trina Solar. 

The  minimum  distance  between  two  modules  is  5  mm  (0.2  inch).  If  using  special  trackers,  the 
minimum  distance  should  be  selected  according  to  the  technical  requirements  of  the  tracker 
suppliers. 

6.2.1 

SCREW INSTALLATION 

The frame of each module has 4-

φ9*14mm mounting holes, that are ideally placed to optimize the 

loading capacity to secure the modules on the supporting structure. 

To  maximize  mounting  longevity,  Trina  Solar  strongly  recommends  the  use  of  corrosion  proof 
(stainless steel) fixings. 

Secure the module in each fixing location with one M8 bolt, two flat washers, one spring washer and 
one nut (see Figure 1) and tighten them to a torque of 16-20 N.m (140-180 lbf.in.)

The yield strength 

of bolt and nut should not be less than 450 MPa. 

All parts in contact with the frame should use flat stainless-steel washers of a minimum of 1.5 mm 
(0.06  inch)  thickness  with  an  outer  diameter  of  20-24  mm  (0.79-0.94  inch),  except  for  DE09  / 
DE09.05 / DE09.08 / DEG19C.20 / DE21 using an outer diameter of 16-18 mm (0.63-0.71 inch). 

 

Figure 1.  PV module installed with bolt fitting method. 

 

 

 

 

 

Summary of Contents for 210 Vertex Series

Page 1: ......

Page 2: ...DE18M 08 II DE19 DE20 DE21 Bifacial products DEG18MC 20 II DEG19C 20 DEG20C 20 DEG21C 20 Contents of this document are subject to change without notice For the latest document please refer to Trina S...

Page 3: ...INSTALLATION SAFETY 11 6 2 INSTALLATION METHOD 13 6 2 1 SCREW INSTALLATION 13 6 2 2 CLAMP INSTALLATION 14 6 2 3 SINGLE AXIS INSTALLATION 18 6 3 GROUNDING 19 6 4 ELECTRICAL INSTALLATION 20 6 4 1 SAFET...

Page 4: ...manual Warning Otherwise the product may be damaged or the user s personal safety may be endangered Prohibition Otherwise the product may be damaged or the user s personal safety may be endangered 2...

Page 5: ...em Do not artificially concentrate sunlight on the module Do not drop PV modules or allow objects to hit or fall directly on the modules Do not carry modules on your head Do not carry modules with rop...

Page 6: ...is a risk of corrosion if the module is placed in a salt spray i e a marine environment or in an environment containing sulfur e g volcanoes etc In the place 50 500 m away from the sea stainless steel...

Page 7: ...ing to the weight and size of the module Please adjust the position of the sling to keep the modules steady To ensure the safety of the module wooden sticks boards or other fixtures of the same width...

Page 8: ...river it is recommended to drive backwards during the forklift and arrange for special supervision and command to prevent bumping into people or items causing personal injury or damage to the modules...

Page 9: ...dary transport is not allowed for the monofacial modules that are packaged horizontally There is no stacking of pallets allowed for both vertical landscape and vertical portrait packages when transpor...

Page 10: ...cm 5 UNPACKING INTRODUCTION 5 1 UNPACKING SAFETY Before unpacking please check the product type power bins serial number and relevant suggestions on the A4 paper of the packaging box and read the unpa...

Page 11: ...ter of gravity and are prohibited from unpacking on non horizontal or soft grounds to avoid personal injury or even death If unpacking the vertical portrait packages on non horizontal ground anti tilt...

Page 12: ...struction can be seen on the packing box 4 Cut the two packing belts on the short side of the pallet and cut the side carton in the vertical direction 5 Cut off the short side tape lift the cardboard...

Page 13: ...e side cover 4 Take out the modules from one side 1 Remove the wrapping film and packing belts 2 Remove the top cover and sealing tape 3 Remove the carton box 4 Place the stand supporter from the glas...

Page 14: ...s or connectors etc If any of such situation is found please contact Trina Solar customer service in time Before installation please keep modules electrical components clean and dry Connectors can cor...

Page 15: ...nstallation During installation and wiring of PV modules please use opaque material to cover the PV module surface completely Installation work must be carried out by at least two persons Do not stand...

Page 16: ...s and or the professional engineers For detailed information please follow local structural code or contact your professional structural engineer The modules shall be mounted on continuous rails that...

Page 17: ...s modules with a number of clamps from different manufacturers it is recommended to use fixing bolt of at least M8 The clamp should have length of 50 mm 1 97 inch with thickness of 3 mm 0 12 inch The...

Page 18: ...g rails run perpendicular to the long side frame Use 4 clamps on the long side Mounting rails run parallel to the long side frame DE09 DE09 05 DE09 08 A 250 350 mm Uplift load 4000 Pa Downforce load 6...

Page 19: ...M 08 II A 0 200 mm Uplift load 1000 Pa Downforce load 1200 Pa DE18M II DE18M 08 II DEG18MC 20 II A 0 200 mm Uplift load 1000 Pa Downforce load 1300 Pa DEG18MC 20 II A 0 200 mm Uplift load 1000 Pa Down...

Page 20: ...200 mm Uplift load 1800 Pa Downforce load 1800 Pa DE18M II DE18M 08 II A 250 450 mm B 100 250 mm Uplift load 1000 Pa Downforce load 1200 Pa DEG18MC 20 II A 250 450 mm B 100 250 mm Uplift load 1000 Pa...

Page 21: ...roduced by different manufacturers please check Appendix A for details If the tracker is provided with a bumper and hold hoop they should be tightening together onto the torque using a hex driver Plea...

Page 22: ...a Solar s modules The grounding device should be installed in accordance with the operating manual prescribed by the manufacturer Trina Solar recommends using grounding wires with resistances that are...

Page 23: ...es installed in the system In order to ensure this the open circuit voltage of an array needs to be calculated at the lowest expected local ambient temperature which can be determined using the follow...

Page 24: ...Otherwise during the operation of the modules this could lead to electric arc due to poor connections and can burn the connectors Before the commissioning and operation of the power station please che...

Page 25: ...ot responsible for determining the minimum rating of fuse The fuse rated current should be chosen depending on different standards as follows 1 5 1 56 where Fuse rated current A Short circuit current...

Page 26: ...rent losses Before cleaning make sure to wear PPE such as insulated protective gloves protective glasses hard hats safety insulated shoes etc When using scaffolding make sure that the scaffolding is i...

Page 27: ...hen cleaning the back of the bifacial module avoid any sharp objects that may cause damage or penetrate the base material The other cleaning requirements are the same as the front side Cleaning activi...

Page 28: ...ucted with non conductive materials to minimize risk of electric shock and that they are not abrasive to the glass or the aluminum frame If grease is present an environmentally friendly cleaning agent...

Page 29: ...trinasolar com and one of our technical service representatives will contact you within 5 business days A username and password is required to send feedback from the customer service link For module s...

Page 30: ...20 Array Technologies Inc DuraTrack HZ v3 400 mm purlin Uplift load 1600 Pa Downforce load 1600 Pa DEG18MC 20 II DEG19C 20 Array Technologies Inc DuraTrack HZ v3 600 mm purlin Uplift load 2400 Pa Down...

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