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1.   Disconnect both high voltage leads from their 

respective terminals on the power supply and 

support them away from any point of contact.

2.   Energize the power supply:

a. Confirm the presence of 24 VAC input.

b. If the light still flickers or does not glow, check 

for presence of HV output at both ionizer and 

collector terminals on the power supply. If no 

HV output is noted, the trouble is within the 

power supply - replace the power supply in its 

entirety.

c. If HV output is noted, the trouble is in the LED. 

 Confirm LED wiring polarity. Replace the LED if  

 the light still does not glow.

d. If the light glows steady with the leads discon-

nected, the power supply is indicated to be 

normal.

3.   Next, reconnect both high voltage leads to their 

respective terminals on the power supply.

The trouble can then be isolated to a single cell or 

the ionizing or collector section of a given cell as 

follows:

a. First determine if the short is in the ionizing 

section or the collecting section by connecting 

each high voltage lead to its respective section, 

one at a time, and energizing the power pack. 

(The lead not connected must be supported 

away from any point of contact.) The short 

symptoms will still exist for the section in which 

the short is located. If the trouble causing the 

short is bridging both sections, then the short 

will be indicated in both sections when they are 

individually connected.

b. When the short is isolated to a cell tier, 

remove all the cells within the tier and visually 

check the sections indicated to contain the 

short.

•  If the short is in the ionizer section, look for 

a broken or defective insulator.

Grease Viper

12

I n s t a l l a t i o n ,   O p e r a t i o n ,   a n d   S e r v i c e   M a n u a l

WARNING

When safety interlock switches are closed, do not 

come in contact with high voltage components. 

The operating output from the high voltage 

power supply(s) is 12,000 VDC and up to 8 MA.

When the power supply(s) is de-energized, there 

is a 20 second delay for the voltage to decay. 

Always short from ground to a point of high 

voltage with a well-insulated jumper wire or an 

insulated handled screwdriver to bleed-off any 

remaining residual charge.

NOTE

It will be necessary to close the access door 

electrical interlock switch operated by the access 

door to complete the primary circuit to the power 

supply.

The electronic air cleaner is the unit within the system 

that has the highest efficiency collection rating and is 

also the one with the highest potential for malfunction. 

When a malfunction does occur, the outage is usually 

found in the electrical secondary circuit in the ionizing-

collecting cell(s).

Indicating lights are installed in the face panel of the 

cell access doors to monitor the electrical operation of 

each power supply and the ionizing-collecting cell(s) 

they energize. The quantity of power supplies per unit 

is dependent upon unit size with one or two power 

supplies for each ionizing-collecting cell tier in height. 

Other than the basic hand tools, it is advantageous to 

have a volt/ohm/milliammeter with a 20 KVDC high 

voltage probe. These instruments are standard cata-

log items by several manufacturers.

Secondary Short Circuit

The most common outage is a short in the secondary 

circuit and is best located through the process of 

elimination.    Symptoms  are  a  flickering  indicating 

light accompanied by an arcing noise in the ionizing-

collecting cell(s) or an indicating light that is not glowing.

A flickering light with an arcing noise is an indication 

of a high resistance short circuit and a light that is not 

glowing is an indication of a dead short. (A light that 

is not glowing can also be an indication of an open 

circuit in the primary circuit. Refer to the paragraph 

on open circuits.) The short may be in the power sup-

ply, the high voltage cables or the ionizing-collecting 

cell(s). To isolate the short to any one of these three 

components, proceed as follows:

Summary of Contents for Grease Viper Series

Page 1: ...T R I O N w w w t r i o n i a q c o m Grease Viper Series Electrostatic Precipitators Commercial Industrial Applications READ AND SAVE THESE INSTRUCTIONS ...

Page 2: ...or 1 Unpack and Inspect 4 2 Position Air Cleaner Cabinet 5 3 Connect Adjoining Ductwork 5 4 MountDetergentSystem 5 5 Connect Drain 5 6 Connect Water Wash Supply 5 7 MountControlPanel 6 8 Complete Wiring a Primary Wiring 6 b Grounding 6 9 Checkout for System Start up 6 Section 3 Operation Service For the Maintenance Engineer 1 Introduction and Principle of Operation 6 2 General Description 7 3 Init...

Page 3: ...reactivated carbon Gasketed access doors located on one side of the cabinet 90 degrees to the direction of the airflow provide entry for removal of the cells and filters The location of the access doors may be specified as right hand or left hand access determined by facing the inlet of the ESP dirty airflow at your back The solid state high voltage power supplies are factory installed and wired w...

Page 4: ...nit and detergent system Where applicable all water lines must be protected from freezing SAFETY NOTE Factory designed access to all electrically charged high voltage components contain electrical interlocks for the safety of operating personnel Any additional access that may be provided in the system where there is access to high voltage must be equipped with such interlocks Interlocks are readil...

Page 5: ... pan supply through the floor The recommended drain line trap to seal off the cabinet from the drain against the system pressure and the drain dump valve should be located in the heated interior If not installed in this manner heat trace or other means should be employed to prevent freezing Clean outs are recommended to be installed in all drain lines Wash Water Supply Line The length of the wash ...

Page 6: ...emperatures must be considered see detailed Warning on Page 6 cabinet then re install the ionizing collecting cells and all other filters When the ionizing collecting cells are reinstalled the directional arrows on the cell end plates must concur with airflow direction through the cabinet Impinger prefilters are to be installed within the inlet plenum section on the air entering side of the unit 4...

Page 7: ...n accordance with the plumbing schematic to prevent freezing 2 All piping exposed to cold climate outdoor conditions should be heat traced and insulated to prevent freezing 3 An air gap fitting should be installed on the drain line to facilitate gravity draining of wash water from the internal headers and manifolds 4 The water supply line should be pitched back toward the heated space 9 Check Out ...

Page 8: ...s On multi cell units all of the electrical connections between cells in a given tier are automatically made through spring plunger connectors Install cells into the cabinet in accordance with the directional arrows on the cell end plates The side of the cell containing the spiked ionizer blades must always be located on the air entering side The spring plunger connectors located on one end of eac...

Page 9: ...in the drain basin for any restrictions The ducting where secured to the cabinet collars should be sealed water tight either with gasketing or caulking 2 Inspect the ionizing collecting cells to see that all of the ionizing blades are intact that no large pieces of foreign material are lodged between the plates and that the cells are properly installed in the cabinet with the spiked ionizing blade...

Page 10: ...ion is only effective when timer is running in AUTO mode Temporary Override Condition 1 When timer s output status is ON press MANUAL key to move indicator from AUTO to OFF Timer output shall turn to OFF status programs overrided Press MANUAL again to switch timer status to AUTO Timer s output shall continue maintaining OFF Timer shall resume its automatic operation when next program event calls f...

Page 11: ...he inside of the tank should be kept clean free from dirt and foreign objects The detergent as supplied by TRION is formulated specifically for electronic air cleaners If substitutes are used they must be approved by TRION so as to not void the warranty They should be safe for use in ventilation systems and non caustic as 95 of the ionizing collecting cells are constructed of aluminum special high...

Page 12: ... or cleaning shall be maintained on the premises WARNING RISK OF ELECTRIC SHOCK These servicing instructions are for use by qualified personnel only To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so NOTE All repairs to the fire suppression system if supplied must be completed by the authorized...

Page 13: ...h voltage power supply s is 12 000 VDC and up to 8 MA When the power supply s is de energized there is a 20 second delay for the voltage to decay Always short from ground to a point of high voltage with a well insulated jumper wire or an insulated handled screwdriver to bleed off any remaining residual charge NOTE It will be necessary to close the access door electrical interlock switch operated b...

Page 14: ... indicating light Replace light d Malfunctions other than short or open circuits refer to the Troubleshooting Reference Chart below Problem Symptom Probable Cause Location Reason Correction Indicating Light Not Glowing Short Circuit Ionizing Section of Cell 1 Dirty Insulator s Clean 2 Defective Insulator s Replace 3 Foreign Object between Spiked Ionizer and Ground Electrode Remove Collecting Secti...

Page 15: ...on and Buyer s sole and exclusive remedy for any breach of this warranty repair or replace reperform the Goods which gave rise to the breach or at Seller option refund the amounts paid by Buyer for the Goods which gave rise to the breach Any repair replacement or reperformance by Seller hereunder shall not extend the applicable Warranty Period The parties shall mutually agree on the specifications...

Page 16: ...TRION 101 McNeill Rd Sanford NC 27330 P 800 884 0002 F 800 458 2379 www trioniaq com customerservice trioniaq com TRION 2017 All Rights Reserved Form No 266206 001 Rev 09 17 ...

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