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Triple Solar assembly instruction PVT heat pump panels March 2020

1. General information

Safety instructions

Your basic equipment should consist of at least:

-

safety shoes

-

helmet

-

safety goggles

-

cut-resistant gloves

Attach ladders at an angle of 65 - 75 ° only to safe supports and also secure them against sinking, 

slipping or falling over. Use ladders only to bridge a maximum difference in height of 5m. Do not use 

damaged or repaired ladders. The ladder must protrude 1 metre above the roof edge. 

In the traffic zone, secure the site with barriers, especially below the installation location.

Use impact or fall protection on the roof or ropes with harnesses attached to a fixed anchor point.

Electrical wires that can be touched by heat pump panels must be disconnected or covered by the 

responsible electricity company.

Necessary safety distances from power cables to the worker's working area:

-

safety beam 1 m to 1 kV voltage

-

safety beam 3 m to 110 kV voltage

-

safety beam 4 m to 220 kV voltage

-

safety beam 5 m to 380 kV voltage

Note the large wind surface area of heat pump panels and accessories. Provide a stable surface during 

installation. Stop the installation in case of strong gusts of wind.

Provide lightning protection during assembly in accordance with building regulations.

Legal requirements, standards and regulations

The installation must comply with local conditions, local regulations and, last but not least, technical 

rules. 

The relevant safety regulations (e.g. NEN1010) must be observed. 

The mounting material supplied by Triple Solar is TÜV approved and in accordance with Eurocode EN 

1991-1-4. Manufacturer's instructions must be observed in order to make a warranty claim.

Permitted load of the panels

The heat pump panels are designed for the following permitted loads:

-

Pressure load (Snow, Wind): 5400 Pa

-

Tensile load (Wind): 2400 Pa

When using third-party mounting systems, these values must be observed.

When using the mounting materials supplied by Triple Solar, the above values apply.

Transport reguations

The heat pump panels may only be supported on the frame via the profiles on the short side of the 

panel. 

The hydraulic connections as well as the collection tubes and fin packages may not be used to lift the 

heat pump panel. Aids such as lifting straps, etc. may not be attached to the pipes. 

As long as the heat pump panels are stored, the caps remain on the connections to prevent dirt from 

getting into the pipes.

Summary of Contents for M2 300 165 landscape

Page 1: ...manual heat pump panels triple solar heating without gas...

Page 2: ...gning panels and installing roof brackets 8 6 Preparation for a flat roof 12 7 Installation of the panels 13 Placing the TS clamping profile 13 Mounting of the panels 14 Mounting the TS clamping profi...

Page 3: ...surface during installation Stop the installation in case of strong gusts of wind Provide lightning protection during assembly in accordance with building regulations Legal requirements standards and...

Page 4: ...ion PVT heat pump panels March 2020 2 Technical information Measures Model M2 360 200 landscape Model M2 300 165 landscape Figure 2 1 a heat pump panel type M2 360 200 landscape Figure 2 1 b heat pump...

Page 5: ...8 1 65 materials PV panel Glass Heat exchanger tubes Copper Heat exchanger fins Aluminium Finishing Kataforese 3 Placement of the panel field Inclination angle on flat roof Mount heat pump panels at a...

Page 6: ...ption Specification Image 322101 324201 Mounting rail 2120 mm 4200 mm 330101 Mounting rail connector Aluminium with M8 flange nuts 310300 TS clamping profile slide connector Assembly of plastic and st...

Page 7: ...dditional components required for flat roof installation Art nr Description Specification Aantal Image 300510 Flat roof frames first panel south per row Sunbeam Universal 1x per panel Zie figure 4 3 a...

Page 8: ...d fill connection set 1 inside DN25 500100 Expansion vessel 18 L 500150 Expansion vessel connection group Including automatic air vent pressure gauge and pressure relief valve 3 bar 800010 TS crane gr...

Page 9: ...ting the installation Four roof brackets are required per panel 2 Screws are included per roof bracket 7 0x50 stainless steel Attention The dimensions in figure 5 1 a are critical If they are not resp...

Page 10: ...p panels March 2020 Figure 5 1 b Pitched roof alignment diagram dimensions in mm The lengths can differ per type of panel Attach the roof brackets if necessary with extra underlayment wood to get the...

Page 11: ...ghten the mounting rail by tightening the flange nut of the cross connector to 26Nm drive SW13 See also figure 5 1 d as an example If more than one rail is to be connected insert the mounting rail con...

Page 12: ...wind convection runs underneath them This has an effect on the heat exchange capacity of the heat pump panels The minimum distance between the roof and the underside of the heat pump panels is 90mm T...

Page 13: ...plan of the Sunbeam Calculator for the ballast distribution 1 After assembling the Sunbeam mounting system the Triple Solar mounting rails 324200 must be fixed to the Sunbeam triangles by means of cr...

Page 14: ...d at the back side of the heat pump panels This TS clamping profile is required due to wind and tensile loads at the centre of the heat pump panel The aluminium frame that surrounds PV panels and prov...

Page 15: ...to a hole in the end profile on each side of the heat pump panel to prevent it from slipping See figure 7 2 a Figure 7 2 a panel with M8 bolt to prevent slipping 2 Lay down the outer heat pump panel a...

Page 16: ...igure 7 2 c connecting hoses mounted on one side 6 Place the next panel on the rails and secure with the M8 bolts against slipping Carefully push the entire panel sideways in one controlled movement t...

Page 17: ...d middle clamp Mounting the TS clamping profile Now that the whole row of panels is in place and it has been checked that the alignment of the panels is correct it is time to connect TS clamping profi...

Page 18: ...with a D Connecting the PV panels electrically The instruction for the electrical connection of the heat pump panels is identical to regular PV panels The electrical connection may only be carried ou...

Page 19: ...view for connecting optimizers It is important to avoid large induction loops in order to ground the PV cables correctly The correct way is to lay the electrical cables next to each other as much as...

Page 20: ...ource fluid Make sure that the flow in the source circuit is limited as little as possible e g by using knees and or pipes with an inner diameter that is too small Do not install any piping under the...

Page 21: ...n connection Attention Preferably connect the panel according to the Tichelman principle connect the cold pipe at the bottom of the panels the hot return pipe at the top Fittings Preferably use squeez...

Page 22: ...hose package 1 6x connection plug outside 2 3x valve inside outside 3 2x ribbed hose inside outside 900 1300mm 4 2x adapter x1 inside outside 5 4x T adapter 1 x x1 inside 6 2x ribbed hose 1 inside out...

Page 23: ...the panel field 6 kW to 8kW 26 mm 8 kW to 15kW 32 mm 15kW to 28kW 41 mm 28kW to 50kW 51 mm Hydraulic plan Fit a 3 bar pressure relief valve or use the supplied expansion vessel connection group 3 bar...

Page 24: ...er temperatures due to a higher viscosity Observe the supplier s instructions regarding concentration ratio toxicity and safety Check the mixing ratio of the glycol with a refractor device Make sure t...

Page 25: ...with the following insulation properties Vapour tight 19mm thick Minimum thermal conductivity 0 033 W mK For fixing the piping to the wall the following support is recommended to prevent cold bridges...

Page 26: ...101 mounting rail cover aluminium black anodising 2x 336101 Self drilling screw with EPDM ring 4 8x25mm stainless steel SW8 4x Instructions see corresponding images below 1 Slightly bend the mounting...

Page 27: ...remaining drinking water will affect the glycol ratio in the system The warranty provided by Triple Solar and Nibe expires with immediate effect Always first pressurize the installation with air to d...

Page 28: ...long and removed from the pipe system All loops are flushed sequentially After flushing the field is filled Careful venting System pressure at heat pump 2 4 bar System pressure on the roof Pressure on...

Page 29: ...conditions see www triplesolar eu Points of attention here Warranty conditions products Triple Solar gives a product warranty on the heat pump panels for a period of 10 years PV panels heat pumps and...

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