Tripp Lite BP480V100, Owner'S Manual

Page 1: ...NIB BP480V100 BP480V100 NIB Not suitable for mobile applications Este manual esta disponible en espa ol en la p gina de Tripp Lite www tripplite com Ce manuel est disponible en fran ais sur le site We...

Page 2: ...Maintenance Schedule 11 5 1 1 Quarterly Check 11 6 Mechanical Data 12 6 1 Physical Measurements 12 6 1 1 BP480V40 NIB 12 Measurements 6 1 2 BP480V65 NIB and 13 BP480V100 NIB Measurements 6 2 Battery R...

Page 3: ...is located above the individual batteries for access to terminals Battery cabinet is constructed of heavy gauge steel Baked powder coat finish provides chip and corrosion resistance Battery cabinet sh...

Page 4: ...llow adequate space around the front and rear of the battery cabinet for proper ventilation Do not block cover or insert objects into the battery cabinet s external ventilation openings Do not place a...

Page 5: ...ecific gravity VRLA batteries can contain an explosive mixture of hydrogen gas DO NOT SMOKE when near batteries DO NOT cause flames or sparks near batteries Discharge static electricity from body befo...

Page 6: ...ery charger included with C models only Contact Tripp Lite if service is required Note on Labeling These symbols may appear on the product label V AC Voltage V DC Voltage Ground Battery Positive Batte...

Page 7: ...istance Use appropriate handling equipment rated to bear the weight and bulk of the battery cabinet such as freight elevators pallet jacks and forklifts Fully extend forks under load Spread forks to m...

Page 8: ...the battery positive and the battery negative Confirm the voltage measures a minimum of 440V DC 5 If the measured voltage is significantly different than anticipated determine the cause e g low charge...

Page 9: ...ted ampere discharge rate of the individual battery cabinet A maximum voltage drop of 1 5V DC in the load connection cables is recommended Refer to the UPS unit s Owner s Manual for recommended wire s...

Page 10: ...it breaker or disconnect switch complete these verification steps 1 Verify the battery cabinet output voltage is correct 2 If battery cabinets will be operated in parallel verify that the individual s...

Page 11: ...erminal not the L connection surface An infrared temperature monitor may also be used 5 Optional Perform impedance and conductance tests on individual battery units These tests require special equipme...

Page 12: ...hysical Measurements 6 1 1 BP480V40 NIB Measurements Dimensions H x W x D 1220 x 626 x 900 mm Empty Cabinet Weight 103 3 kg TOP VIEW BREAKER FRONT VIEW W D H SIDE VIEW REAR VIEW 18 05 110 933861 EN in...

Page 13: ...ements Dimensions H x W x D 1500 x 826 x 1135 mm Empty Cabinet Weight 157 6 kg BP480V65 NIB model 157 6 kg BP480V100 NIB model 6 Mechanical Data TOP VIEW BREAKER FRONT VIEW W D H SIDE VIEW REAR VIEW 1...

Page 14: ...Acid Cell Type and Quantity 12V 65Ah x 40 Batteries Lead Acid Battery Maximum Size H x W x L 175 x 350 x 166 mm Terminal Type M6 Bolt Terminal Torque applies to CSB GPL 12650 model 138 6 kgf cm 13 58...

Page 15: ...ks the rear side of battery cabinet Battery shelf structure The cabinet includes four trays total from L1 bottom to L4 top BP480V40 NIB BP480V65 NIB AND B480V100 NIB Battery installation should only b...

Page 16: ...mm 300 1 BAT BP480V65 BP480V65 NIB 65Ah batteries 1 2 0 AWG CABLE BLACK mm 200 30 1 2 2 0 AWG CABLE BLACK mm 300 6 2 3 2 0 AWG CABLE BLACK mm 650 2 3 4 2 0 AWG CABLE BLACK mm 800 1 BAT 5 2 0 AWG CABLE...

Page 17: ...P480V100 battery cabinets and Tripp Lite batteries include hardware to attach the cable jumpers to the batteries positive and negative terminals Refer to the illustration below for proper hardware ins...

Page 18: ...18 7 Installation 7 2 3 Battery Cabinet Internal Wiring BP480V40 Input Output Breaker 200A 250Vdc L1 L2 L3 L4 18 05 110 933861 EN indd 18 7 3 2018 2 58 04 PM...

Page 19: ...19 7 Installation BP480V65 Input Output Breaker 300A 600Vdc L1 L2 L3 L4 18 05 110 933861 EN indd 19 7 3 2018 2 58 05 PM...

Page 20: ...20 7 Installation BP480V100 Input Output Breaker 400A 600Vdc L1 L2 L3 L4 18 05 110 933861 EN indd 20 7 3 2018 2 58 05 PM...

Page 21: ...21 7 Installation 7 3 Battery Installation 1 Pull out the latch from the front door hinge Remove door BP480V40 NIB BP480V65 NIB and BP480V100 NIB 18 05 110 933861 EN indd 21 7 3 2018 2 58 05 PM...

Page 22: ...2 2 Unscrew the M4 screws with a Phillips screwdriver and remove the side top and rear panels BP480V40 NIB BP480V65 NIB and BP480V100 NIB 7 Installation 18 05 110 933861 EN indd 22 7 3 2018 2 58 06 PM...

Page 23: ...23 7 Installation 3 Unscrew the M6 screws from each battery tray Remove all the battery trays from cabinet BP480V40 NIB BP480V65 NIB and BP480V100 NIB 18 05 110 933861 EN indd 23 7 3 2018 2 58 06 PM...

Page 24: ...p L4 See below right figure for internal wiring L1 Reference the table and diagram in section 7 2 1 for the appropriate wire jumper needed BP480V40 NIB BP480V65 NIB BP480V100 NIB FRONT FRONT FRONT REA...

Page 25: ...25 7 Installation 5 Use the saved M6 screws to secure the battery tray for L2 BP480V40 NIB BP480V65 NIB and BP480V100 NIB 18 05 110 933861 EN indd 25 7 3 2018 2 58 07 PM...

Page 26: ...L2 Reference the table and diagram in section 7 2 1 for the appropriate wire jumper needed BP480V40 NIB BP480V65 NIB BP480V100 NIB FRONT FRONT FRONT REAR REAR REAR TO L1 TO L1 TO L1 TO BREAKER N TO BR...

Page 27: ...27 7 Installation 7 Use the saved M6 screws to secure the next battery tray for L3 BP480V40 NIB BP480V65 NIB and BP480V100 NIB 18 05 110 933861 EN indd 27 7 3 2018 2 58 08 PM...

Page 28: ...ng L3 Reference the table and diagram in section 7 2 1 for the appropriate wire jumper needed BP480V40 NIB BP480V65 NIB BP480V100 NIB FRONT FRONT FRONT REAR REAR REAR TO L4 TO L4 TO L4 TO BREAKER TO B...

Page 29: ...29 7 Installation 9 Use the saved M6 screws to secure the next battery tray for L4 BP480V40 NIB BP480V65 NIB and BP480V100 NIB 18 05 110 933861 EN indd 29 7 3 2018 2 58 09 PM...

Page 30: ...L4 Reference the table and diagram in section 7 2 1 for the appropriate wire jumper needed BP480V40 NIB BP480V65 NIB BP480V100 NIB FRONT FRONT FRONT REAR REAR REAR TO L3 TO L3 TO L1 TO BREAKER N TO BR...

Page 31: ...allation 11 Use the saved M4 screws to reinstall and secure the side top and rear panels to the battery cabinet frame BP480V40 NIB BP480V65 NIB and BP480V100 NIB 18 05 110 933861 EN indd 31 7 3 2018 2...

Page 32: ...32 12 Reinstall the front door and reinsert the latch to the door hinge BP480V40 NIB BP480V65 NIB and BP480V100 NIB 7 Installation 18 05 110 933861 EN indd 32 7 3 2018 2 58 11 PM...

Page 33: ...1500 x 826 x 1135 mm N 157 6 kg 169 kg m2 BP480V100 4 1500 x 826 x 1135 mm N 1496 3 kg 1598 kg m2 BP480V100NIB 4 1500 x 826 x 1135 mm N 157 6 kg 169 kg m2 7 4 2 Recommended Torque Battery Cabinet Mode...

Page 34: ...llow these steps 1 Review the installation and operation procedures in this manual to ensure that the service problem does not originate from a misreading of the instructions 2 If the problem continue...

Page 35: ...ranty gives you specific legal rights and you may have other rights which vary from jurisdiction to jurisdiction Tripp Lite 1111 W 35th Street Chicago IL 60609 USA WARNING The individual user should t...

Page 36: ...36 1111 W 35th Street Chicago IL 60609 USA www tripplite com support 18 05 110 93 3861_revA 18 05 110 933861 EN indd 36 7 3 2018 2 58 11 PM...