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2. Important Safety Instructions

•  Use of this equipment in life support applications where failure of this equipment can 

reasonably be expected to cause the failure of the life support equipment or to significantly 
affect its safety or effectiveness is not recommended. 

•  De-energize all input and output power sources before installing cables or making electrical 

connections.

•  Use flexible cable of sufficient length to permit battery cabinet servicing.
•  Use ferrule caps to cover termination cables and prevent frayed ends from shorting on 

terminal blocks. Use cabling rated VW-1, FT-1 or better. Use cable sleeves and connector 
clamps.

•  Confirm all cables are marked correctly according to their purpose, polarity and diameter.
•  Observe proper polarity by following the positive and negative markings on the unit. Failure 

to observe proper polarity may damage the batteries and create a serious risk of personal 

injury and property damage.

•  Wiring and assembly should be performed by trained, qualified electricians only. Refer to the 

UPS unit’s Owner’s Manual for wire sizing.

Battery Warnings

•  The battery cabinet does not require routine maintenance by the user. There are no user-

serviceable parts inside. Only qualified, knowledgeable service personnel familiar with all 

required precautions should open the access panels for any reason. Keep unauthorized 
personnel away from batteries.

•  The battery cabinet contains valve-regulated recombinant lead-acid (VRLA) batteries. Do not 

attempt to add water to these batteries or sample the electrolyte specific gravity.

•  VRLA batteries can contain an explosive mixture of hydrogen gas. DO NOT SMOKE when 

near batteries. DO NOT cause flames or sparks near batteries. Discharge static electricity 
from body before touching batteries. DO NOT open or mutilate batteries—released 

electrolyte is harmful to the skin and eyes and may be toxic. DO NOT dispose of batteries in 
a fire—they may explode.

•  Batteries present a risk of electrical shock and burns from high short-circuit current. 

Battery connection or replacement should be performed only by qualified service personnel 

observing proper precautions. Use tools with insulated handles. Remove watches, rings 
or other metal objects. Wear rubber gloves and boots. Do not short or bridge the battery 
terminals with any object. Do not lay tools or metal parts on top of batteries.

•  Replace batteries with equivalent batteries (same number and type) available from  

Tripp Lite.

•  The batteries are recyclable. Refer to local codes for disposal requirements. Do not dispose 

of batteries except through approved channels in accordance with all applicable local, state 
and national regulations.

•  Do not connect or disconnect batteries when the UPS system is operating from the battery 

supply or when the unit is not in bypass mode. Disconnect the charging source prior to 
connection or disconnecting battery terminals.

•  If the charging source remains off for an extended period of time, it should be turned on 

periodically to allow the batteries to recharge. The charging source should be turned on 
and the batteries should be recharged at least one uninterrupted 24-hour period every 
3 months. Failure to recharge the batteries periodically may cause permanent battery 
damage. 

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7/3/2018   2:58:02 PM

Summary of Contents for BP480V100

Page 1: ...NIB BP480V100 BP480V100 NIB Not suitable for mobile applications Este manual esta disponible en espa ol en la p gina de Tripp Lite www tripplite com Ce manuel est disponible en fran ais sur le site We...

Page 2: ...Maintenance Schedule 11 5 1 1 Quarterly Check 11 6 Mechanical Data 12 6 1 Physical Measurements 12 6 1 1 BP480V40 NIB 12 Measurements 6 1 2 BP480V65 NIB and 13 BP480V100 NIB Measurements 6 2 Battery R...

Page 3: ...is located above the individual batteries for access to terminals Battery cabinet is constructed of heavy gauge steel Baked powder coat finish provides chip and corrosion resistance Battery cabinet sh...

Page 4: ...llow adequate space around the front and rear of the battery cabinet for proper ventilation Do not block cover or insert objects into the battery cabinet s external ventilation openings Do not place a...

Page 5: ...ecific gravity VRLA batteries can contain an explosive mixture of hydrogen gas DO NOT SMOKE when near batteries DO NOT cause flames or sparks near batteries Discharge static electricity from body befo...

Page 6: ...ery charger included with C models only Contact Tripp Lite if service is required Note on Labeling These symbols may appear on the product label V AC Voltage V DC Voltage Ground Battery Positive Batte...

Page 7: ...istance Use appropriate handling equipment rated to bear the weight and bulk of the battery cabinet such as freight elevators pallet jacks and forklifts Fully extend forks under load Spread forks to m...

Page 8: ...the battery positive and the battery negative Confirm the voltage measures a minimum of 440V DC 5 If the measured voltage is significantly different than anticipated determine the cause e g low charge...

Page 9: ...ted ampere discharge rate of the individual battery cabinet A maximum voltage drop of 1 5V DC in the load connection cables is recommended Refer to the UPS unit s Owner s Manual for recommended wire s...

Page 10: ...it breaker or disconnect switch complete these verification steps 1 Verify the battery cabinet output voltage is correct 2 If battery cabinets will be operated in parallel verify that the individual s...

Page 11: ...erminal not the L connection surface An infrared temperature monitor may also be used 5 Optional Perform impedance and conductance tests on individual battery units These tests require special equipme...

Page 12: ...hysical Measurements 6 1 1 BP480V40 NIB Measurements Dimensions H x W x D 1220 x 626 x 900 mm Empty Cabinet Weight 103 3 kg TOP VIEW BREAKER FRONT VIEW W D H SIDE VIEW REAR VIEW 18 05 110 933861 EN in...

Page 13: ...ements Dimensions H x W x D 1500 x 826 x 1135 mm Empty Cabinet Weight 157 6 kg BP480V65 NIB model 157 6 kg BP480V100 NIB model 6 Mechanical Data TOP VIEW BREAKER FRONT VIEW W D H SIDE VIEW REAR VIEW 1...

Page 14: ...Acid Cell Type and Quantity 12V 65Ah x 40 Batteries Lead Acid Battery Maximum Size H x W x L 175 x 350 x 166 mm Terminal Type M6 Bolt Terminal Torque applies to CSB GPL 12650 model 138 6 kgf cm 13 58...

Page 15: ...ks the rear side of battery cabinet Battery shelf structure The cabinet includes four trays total from L1 bottom to L4 top BP480V40 NIB BP480V65 NIB AND B480V100 NIB Battery installation should only b...

Page 16: ...mm 300 1 BAT BP480V65 BP480V65 NIB 65Ah batteries 1 2 0 AWG CABLE BLACK mm 200 30 1 2 2 0 AWG CABLE BLACK mm 300 6 2 3 2 0 AWG CABLE BLACK mm 650 2 3 4 2 0 AWG CABLE BLACK mm 800 1 BAT 5 2 0 AWG CABLE...

Page 17: ...P480V100 battery cabinets and Tripp Lite batteries include hardware to attach the cable jumpers to the batteries positive and negative terminals Refer to the illustration below for proper hardware ins...

Page 18: ...18 7 Installation 7 2 3 Battery Cabinet Internal Wiring BP480V40 Input Output Breaker 200A 250Vdc L1 L2 L3 L4 18 05 110 933861 EN indd 18 7 3 2018 2 58 04 PM...

Page 19: ...19 7 Installation BP480V65 Input Output Breaker 300A 600Vdc L1 L2 L3 L4 18 05 110 933861 EN indd 19 7 3 2018 2 58 05 PM...

Page 20: ...20 7 Installation BP480V100 Input Output Breaker 400A 600Vdc L1 L2 L3 L4 18 05 110 933861 EN indd 20 7 3 2018 2 58 05 PM...

Page 21: ...21 7 Installation 7 3 Battery Installation 1 Pull out the latch from the front door hinge Remove door BP480V40 NIB BP480V65 NIB and BP480V100 NIB 18 05 110 933861 EN indd 21 7 3 2018 2 58 05 PM...

Page 22: ...2 2 Unscrew the M4 screws with a Phillips screwdriver and remove the side top and rear panels BP480V40 NIB BP480V65 NIB and BP480V100 NIB 7 Installation 18 05 110 933861 EN indd 22 7 3 2018 2 58 06 PM...

Page 23: ...23 7 Installation 3 Unscrew the M6 screws from each battery tray Remove all the battery trays from cabinet BP480V40 NIB BP480V65 NIB and BP480V100 NIB 18 05 110 933861 EN indd 23 7 3 2018 2 58 06 PM...

Page 24: ...p L4 See below right figure for internal wiring L1 Reference the table and diagram in section 7 2 1 for the appropriate wire jumper needed BP480V40 NIB BP480V65 NIB BP480V100 NIB FRONT FRONT FRONT REA...

Page 25: ...25 7 Installation 5 Use the saved M6 screws to secure the battery tray for L2 BP480V40 NIB BP480V65 NIB and BP480V100 NIB 18 05 110 933861 EN indd 25 7 3 2018 2 58 07 PM...

Page 26: ...L2 Reference the table and diagram in section 7 2 1 for the appropriate wire jumper needed BP480V40 NIB BP480V65 NIB BP480V100 NIB FRONT FRONT FRONT REAR REAR REAR TO L1 TO L1 TO L1 TO BREAKER N TO BR...

Page 27: ...27 7 Installation 7 Use the saved M6 screws to secure the next battery tray for L3 BP480V40 NIB BP480V65 NIB and BP480V100 NIB 18 05 110 933861 EN indd 27 7 3 2018 2 58 08 PM...

Page 28: ...ng L3 Reference the table and diagram in section 7 2 1 for the appropriate wire jumper needed BP480V40 NIB BP480V65 NIB BP480V100 NIB FRONT FRONT FRONT REAR REAR REAR TO L4 TO L4 TO L4 TO BREAKER TO B...

Page 29: ...29 7 Installation 9 Use the saved M6 screws to secure the next battery tray for L4 BP480V40 NIB BP480V65 NIB and BP480V100 NIB 18 05 110 933861 EN indd 29 7 3 2018 2 58 09 PM...

Page 30: ...L4 Reference the table and diagram in section 7 2 1 for the appropriate wire jumper needed BP480V40 NIB BP480V65 NIB BP480V100 NIB FRONT FRONT FRONT REAR REAR REAR TO L3 TO L3 TO L1 TO BREAKER N TO BR...

Page 31: ...allation 11 Use the saved M4 screws to reinstall and secure the side top and rear panels to the battery cabinet frame BP480V40 NIB BP480V65 NIB and BP480V100 NIB 18 05 110 933861 EN indd 31 7 3 2018 2...

Page 32: ...32 12 Reinstall the front door and reinsert the latch to the door hinge BP480V40 NIB BP480V65 NIB and BP480V100 NIB 7 Installation 18 05 110 933861 EN indd 32 7 3 2018 2 58 11 PM...

Page 33: ...1500 x 826 x 1135 mm N 157 6 kg 169 kg m2 BP480V100 4 1500 x 826 x 1135 mm N 1496 3 kg 1598 kg m2 BP480V100NIB 4 1500 x 826 x 1135 mm N 157 6 kg 169 kg m2 7 4 2 Recommended Torque Battery Cabinet Mode...

Page 34: ...llow these steps 1 Review the installation and operation procedures in this manual to ensure that the service problem does not originate from a misreading of the instructions 2 If the problem continue...

Page 35: ...ranty gives you specific legal rights and you may have other rights which vary from jurisdiction to jurisdiction Tripp Lite 1111 W 35th Street Chicago IL 60609 USA WARNING The individual user should t...

Page 36: ...36 1111 W 35th Street Chicago IL 60609 USA www tripplite com support 18 05 110 93 3861_revA 18 05 110 933861 EN indd 36 7 3 2018 2 58 11 PM...

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