TripSpark Ranger 7-RNGR-04X, Hardware Installation Manual

Page 1: ...HARDWARE INSTALLATION GUIDE Ranger 7 RNGR 04X VERSION 5 5 JULY 2014 ...

Page 2: ...ftware Furthermore depending on your system settings certain functionality such as application screens may not function exactly as shown or described in this document TripSpark Proprietary and Confidential Information contained in this document is proprietary to TripSpark and may be used or disclosed only with written permission from TripSpark This guide or any part thereof may not be reproduced w...

Page 3: ...lacement 11 Installing the Ranger Cover Plate 12 SUPPLIES REQUIRED TO INSTALL COVER 12 Connection Points 17 Splicing 17 Power 18 Ground 18 Switched Ignition Power 18 Emergency Switch optional 19 Routing 20 Strain Relief 20 Labeling 21 Connection Types 21 Acceptable Connection Types 21 Unacceptable Connection Types 21 Wire Types 21 Electrical Measurements 22 Antennas 22 Internal antennas 22 Externa...

Page 4: ...5 26 Industry Canada Statement 26 2 IEC 60950 3rd Edition 2000 Safety of Information Technology Equipment 27 3 ISO 7637 1 Load Dump Transient 27 4 MIL STD 810F General Vibration 27 5 MIL STD 810F Shock Test 27 6 IEC 60529 IP54 27 Appendix B RF Radiation Specs 28 RF Exposure 28 Appendix C Approvals 28 1 cdma evDO VOICE DATA NETWORK CERTIFICATIONS 28 2 GSM HSPA 28 3 WIFI Bluetooth only No cellular m...

Page 5: ...led by qualified installation personnel only Incorrect installation may result in fire or contribute to an accident The installer must be trained in industry best practices for this type of installation The training would include but not be limited to The appropriate methods for installing cables such that The operation of the vehicle is not interfered with The installation process does not damage...

Page 6: ...hicle systems and components The installation process does not damage other vehicle systems or components Compartments remain sealed against the elements The correct use and operation of the required tools Further The installer must have the ability to read understand and follow the instructions in the installation manual The installer must be equipped with the correct tools for performing each in...

Page 7: ...efore you Begin Cautions a Carefully read the Installation Guide before installing this product If anything is unclear please contact TripSpark for support b Ensure that the NEGATIVE battery connection is disconnected before beginning work NOTE Some components may lose short term memory i e engine or transmission adaptive parameters and radio presets after a protracted time without battery power c...

Page 8: ...n Clean the touch panel surface with a dry soft cloth only Alcohol or Ammonia based cleaner can be used with caution when necessary Always dampen the cloth and clean the panel Do not spray the cleaning agent on the panel itself The touch panel is sensitive to long term water exposure and any excess moisture should be wiped off Do not apply adhesive materials to the surface of the touch panel This ...

Page 9: ...9 Copyright 2016 TripSpark Technologies its subsidiaries and affiliates All rights reserved Ranger Overview ...

Page 10: ...10 Copyright 2016 TripSpark Technologies its subsidiaries and affiliates All rights reserved Parts List Supplied Please verify that you have everything that you need to complete the Ranger installation ...

Page 11: ...al movement will loosen over time 7 Before drilling any holes or using screws check for vehicle wiring under the carpet or behind the instrument panel which could be pinched cut or otherwise damaged 8 If mounting through the floor put body sealer over the underbody projections 9 Stamped acorn nuts filled with sealer are available at most body shops for this purpose This will keep moisture out of t...

Page 12: ...lling the Ranger Cover Plate Supplies required to install cover In order to install the Ranger Cover the following items will be used Most items are included in your shipment of Ranger equipment Ranger Cover Plate 6mm hex head screw Quantity 2 2mm hex head screw Quantity 2 Hex bit for 2mm hex head screws 5 16 wrench torque wrench preferred Not included ...

Page 13: ...tes All rights reserved Step 1 Connect the Ranger power cable to the power input as shown Use 2mm screws and fasten cover This requires a 2mm Hex bit Torque main cable cover screws to 80 90 oz inches 55 65 N cm Step 2a Align the back cover plate with the Ranger as shown ...

Page 14: ...he cover The cables must be threaded in such a way that they are not pinched by the cover when fastened to the Ranger If an optional WiFi antenna is provided torque the R SMA connector to 140 oz inches 100 N cm Step 3 Secure the cover to the Ranger with the screws provided This will require 6mm and 2mm hex head screws 2 of each Torque mounting ball and RF cable cover screws to 80 90 oz inches 55 6...

Page 15: ... torque settings for installing these items Over and under torqueing can lead to product damage and or failure We recommend using a calibrated torque screwdriver for tightening all screws A Huber Suhner SMA torque wrench 74Z 0 0 21 is recommended for tightening the Antenna cable Description Part Number Recommended Torque Oz In N cm Main Cable Cover 3 ENC RNGRP226 XX 80 90 55 65 Mounting Ball 6 MNT...

Page 16: ...16 Copyright 2016 TripSpark Technologies its subsidiaries and affiliates All rights reserved Wiring Ranger Back View ...

Page 17: ...hnologies its subsidiaries and affiliates All rights reserved Connection Points Splicing T Taps are not a suitable form of splicing into existing cabling All splices must be soldered and glued Heat shrink must be used for protection ...

Page 18: ...being used to switch other devices can cause improper operation of those devices There are two methods for interfacing to the vehicle ignition If neither of these options are possible then contact your TripSpark representative and alternate ignition options can be discussed and approved It is highly preferable to find an ignition source that goes high only when the engine is actually on If this so...

Page 19: ...nsibility of the installer and customer to locate a VSS point or determine the appropriate location for a transducer Your TripSpark representative may be able to assist in locating suitable VSS point They can also provide information on the type of signal that is required for accurate odometer tracking Emergency Switch optional The emergency switch is usually installed somewhere that would allow f...

Page 20: ... modules and wiring Avoid running power leads in parallel with vehicle wiring over long distances If cabling is routed under the instrument panel be sure that there is no interference with proper operation of the foot controls Strain Relief Ensure that there is no strain exerted on cable connectors where they enter the unit Avoid placing the unit in a position where the cable connectors entering t...

Page 21: ...plifies maintenance in the future Using cables with consistent coloring will also make maintenance easier Connection Types Acceptable Connection Types Unacceptable Connection Types Wire Types The following are the minimum specifications for hook up wire that should be used during the installation process a Ranger Power and Ground 300V 105 C PVC 18AWG stranded b Ignition ...

Page 22: ...d with a minimum distance of 20 cm 8 between the radiator and the operator and the operator or any passengers The orientation and mounting location of Ranger4 0 can have an effect on antenna performance To optimize GPS performance mount the Ranger vertically with a clear view of the sky External antennas If desired external WIFI and or GPS antennas can be used with Ranger 4 0 Specific antenna sele...

Page 23: ...r long distances Do not coil excess antenna cable slack ANTENNA ROUTING CONNECTORS R SMA The reverse SMA connector is used for WIFI and requires a 1N M torque wrench to properly secure QMA The QMA connector is used for GPS and is a snap on version of the SMA connector Ranger Specs 7 RNGR 04X General Description TripSpark Ranger v4 is a water resistant1 2 WinCE device that is equipped with color To...

Page 24: ...5 TFT Color Display with Touchscreen External SD Card Socket Covert Microphone 2 RS 232 Com Ports Tactile Wear Resistant Coating Internal 50 Channel GPS Compliance and testing FCC Class B Part 15 IEC 60950 3rd Edition 2000 ISO 7637 1 Load Dump Transient MIL STD 810F General Vibration MIL STD 810F Shock IP54 Environmental Dust and Water exposure 7 Optional Features Taximeter ISO 7811 Magnetic card ...

Page 25: ...t be specified at the same time 4 When display is off the unit is in idle without modem options 5 Unit Idle with full backlight with GPS Wifi and Bluetooth No modem options 6 This is an absolute maximum which includes an installed modem and all peripheral devices Actual current draw will depend on system design 7 Unit is IP54 rated for water without Mag swipe or Taximeter Options or DSP modem 8 US...

Page 26: ...adio peut fonctionner avec une antenne d un type et d un gain maximal ou inférieur approuvé pour l émetteur par Industrie Canada Dans le but de réduire les risques de brouillage radioélectrique à l intention des autres utilisateurs il faut choisir le type d antenne et son gain de sorte que la puissance isotrope rayonnée équivalente p i r e ne dépasse pas l intensité nécessaire à l établissement d ...

Page 27: ...or ISO 7637 1 Load Dump Transient 4 MIL STD 810F General Vibration Tested to MIL STD 810F Vibration Test Method 514 5 Procedure I General Vibration Category 20 Ground Vehicles 4 1 HIGHWAY VEHICLE ENDURANCE TESTING Each axis was exposed to 1 hour of vibration according to Figure 514 5C 1 U S Highway Truck Vibration Exposure Levels This is an accelerated fatigue test meant to test the unit s life cy...

Page 28: ...ed with minimum distance of 20 cm between the radiator and the nearest human body This transmitter must not be co located or operating in conjunction with any other antenna or transmitter Appendix C Approvals 1 cdma evDO VOICE DATA NETWORK CERTIFICATIONS FCC ID RZ3RAN45728 IC ID 2234A RAN45728 Approvals FCC IC 2 GSM HSPA FCC ID RZ3RAN48790 IC ID 2234A RAN48790 Approvals FCC IC PTCRB 3 WIFI Bluetoo...