SERVICE SHEET
No.
1008
(contd.)
A certain amount of clearance or lost motion in the valve operating mechanism is esse~tial to ensure
that the valve heads close properly on their seats and provide a gas-tight joint.
The clearance of '005"
)(
for both inlet and exhaust valves is most critical and the Scooter engine is unlikely to run efficiently)J
there is any deviation from the standard
settings.,
..
The procedure for checking and adjusting
(which can be carried out with the valances in position]
.
n
is first to raise the dual seat and then to detach the sparking plug leads by placing the first two fingers
of the right hand beneath the plug terminal and pulling upwards with the thumb against the rocker
cover.
Next remove the two nuts which hold the rocker cover in position, swing the petrol tap support
bracket to one side and take off the steel and fibre washers from the two studs.
The rocker cover can
then be removed but care must be taken or the joint washer may be damaged.
Turn the engine by means of the kick-starter
or by rotating the rear wheel with.tpp .get{~4ngaged
until Valve No.1 (see diagram) is fully open.
Valve No.4 will then be in the correct-posit ion for check,ing'(
~.
-~.
,
,
its clearance.
Check all the valves in this way in accordance with the table below by means of a ·0'05'"
feeler gauge i~se,rted between the end of the valve stem and the adjusting pin on the rocker.;."
''i--,~',
How to set the valves for checking clearances.
When No.1 Valve is fully open check No.4 Valve.
2
3
3
2
4
1
Note that this operation must be carried out when the
engine is cold.
When re-assembling
make sure that the washer i~i.P '
good condition before replacing the cover.
Use a new···J~;
if in doubt.
Carefully locate the cover over the two rocker
box studs and press it gently down making sure that
the
washer has not been misplaced.
Place the two fibre washers
and then the steel washers in position over the studs, swing
the petrol tap support bracket over the left hand side stud
and screw on the two
i"
nuts.
Both nuts 'should be tightened a little at a time to ensure that the cover is not distorted and it may
also be necessary to support the petrol tap bracket to see that this is not twisted out of position for this
will affect the opening and closing of the petrol tap .
\
Fig. 27.~ Tappet adjustment.
. Sparking
phigs'.:f
It is essential for the efficient functioning of the engine that the sparking plugs are cleaned period-
isally at about 5,000 mile intervals and the gap between the plug terminals checked.
Cleaning is best
carrie~ out by a garage having the proper equipment,
the charge for this work being very moderate.
,.,.
The plug gaps can be checked and reset by the owner-rider, however.
To do this remove the plug
leads and unscrew the plugs with the~.spanner provided in the tool kit.
When lifting the plugs out be
ver.y careful not to drop the joinL\l.rashers as they will be impossible to retrieve without
removing all
the valances and the ducting round the engine.
The plug electrodes should be bright black in appearance and not' fouled with oil.
If they are whitish
in appearance
it is an indication of weak mixture and the cause of this should be ascertained
and be
eliminated.
In general it can be said that weak mixture can only be caused by a partial stoppage in the
carburetter, usually in the main jet. Correct spark plug setting is '018"- '020" and the setting should always
be corrected by bending the outside electrode ;in
no circumstances should th~ ~entre elect,rode be moved.
6
"
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