SERVICE SHEET
No. 1050 (contd.)
Output Control
The standard circuit has the output wires from the generator connected by their snap connectors to
similarly coloured wires on the wiring harness and provides the following output control.
Lighting Switch in "OFF" Position
The output is taken from one pair of coils by means of the Green/White and Green/Black wires, and
the remaining coils (Green/White and Green/Yellow wires) are open-circuited.
Lighting in Switch "PILOT" Position
Output taken from one pair of coils by Green/White and Green/Black wires as before and the
remaining coils are on open-circuit. Lighting Switch in "HEAD" Position
All three pairs of coils are connected in parallel and the maximum output is obtained. Note.To
provide an increased charging rate with the lighting switch in the "OFF" position, some models will be
found to have the wire joining terminals 5 and 6 of the headlamp switch removed. This means that no coils
are shorted out in this switch position and the charging rate is slightly increased.
In circumstances where a considerable amount of low speed running is necessary or there are long
periods of parking with the lights on, it is possible to increase the charging rate with the lighting switch in the
"OFF" and "PILOT" positions by connecting the Green/Yellow alternator cable by its snap connector to
the Green/Black harness cable and the Green/Black alternator cable to the Green/Yellow harness cable.
The Green/White cables should not be disturbed. These alternative connections considerably
increase the charging rate in these switch positions, and the connections should be returned to standard for
normal conditions of use or long runs.
Owing to the effects of the above modifications it is essential that the wiring circuit is returned to
standard before checking the charging rates during fault finding.
Emergency Starting
With the ignition switch in the "EMG" position, the battery is not isolated from the alternator and
will, in fact, receive a charge whilst the machine is being run.
This arrangement is also a safeguard against continuous running in the "EMG" position. The back
pressure of the battery will increase as it is charged, until it is sufficiently strong to affect the working of
the ignition system. When this happens misfiring will occur, resulting in poor engine performance. In view of
this, always check that the machine is not being run with the ignition switch continually in the "EMG"
position, before testing the system for other faults.
Motor Cycle Trials Events, etc.
When using the machine for trials riding, the alternator can be used continuously in the "EMG"
position without a battery, providing the lead from the main harness to the battery negative terminal is
earthed to the machine, but contact points are liable to become badly burned.
Test Procedure
As the lights and other equipment are operated on a normal D.C. circuit they can be checked by
normal continuity tests with a battery and bulb.
The following equipment is required to satisfactorily test the charging circuit. The meters used should
be accurate moving coil instruments.
A.C. voltmeter scale 0-15 volts
I ohm. load resistance
D.C. ammeter scale 0-15 amps.
12 volt battery and 36 watt bulbs
D.C. voltmeter scale 0-15 volts
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