Tronair 02-1040C0111, Operation & Service Manual

Page 1: ...onair Inc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Models 02 1040C0111 02A1040C0111 with Air Pump 10 Ton 8 93 Mertic Ton Singl...

Page 2: ...REVISION DATE TEXT AFFECTED OR 03 2007 Original Release 01 07 2018 Major Revision 02 12 2020 Modified Parts Lists...

Page 3: ...USE CHECKS 3 4 3 PERSONNEL REQUIREMENTS 3 4 4 INSPECTION AND TEST PROCEDURES 3 5 0 INSTALLATION 3 5 1 AIR SUPPLY REQUIREMENTS 3 6 0 OPERATION 4 7 1 OPERATING PARAMETERS 4 6 2 NUMERICAL VALUES 4 6 3 OP...

Page 4: ...bove 2 0 SAFETY INFORMATION 2 1 USAGE AND SAFETY INFORMATION To insure safe operations please read the following statements and understand their meaning Also refer to your equipment manufacturer s man...

Page 5: ...n a level surface Operate between 20 C and 50 C 4 F and 122 F 2 10 OPERATOR QUALIFICATIONS This jack is intended to be used by the skilled and trained aircraft technician The operator must be familiar...

Page 6: ...as a unit 4 2 PRE USE CHECKS 1 Refer to the Illustrated Parts List to identify and ensure that all parts are present 2 Generally check over unit to assure the tightness of all nuts bolts and fittings...

Page 7: ...e of 100 psi 6 9 bar 6 3 OPERATOR CONTROLS See illustration 6 4 OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack s CAUTION 1 NEVER put hands bet...

Page 8: ...surfaces to jack point are free of debris and damage Under no conditions should the locking pin washer or washer groove be inside the ram protection ring groove Under no conditions should the locking...

Page 9: ...nts Results Of Locking Pin In Incorrect Location Ram Protection Ring Washer In Ram Protection Ring Ball Lock In Ram Protection Ring Washer On Top Of Ram Protection Ring Locking Pin Not In Ram Protecti...

Page 10: ...en using jack during washing operations completely cover top of jack near ram seal 7 0 PACKAGING AND STORAGE 7 1 PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs o...

Page 11: ...ody and check balls Vent screw closed Open vent screw Ram s will not support load after manual or pneumatic pump up Leaking ram o ring seals Check for external leakage if present replace defective sea...

Page 12: ...persons No modifications shall be carried out which adversely affect the compliance of the jack with draft standard 2006 42 EC 10 2 MAINTENANCE SCHEDULE Check Fluid Level Each Use Lubricate Casters 3...

Page 13: ...scription of the problem If warranty coverage is approved either replacement parts will be sent or the product will have to be returned to Tronair for repairs If the product is to be returned a Return...

Page 14: ...2 1040C0111 02A1040C0111 10 Ton 8 93 Metric Ton Single Stage Jack 12 2020 Rev 02 Page 11 Base Assembly Parts List When ordering replacement parts kits please specify model serial number and color of y...

Page 15: ...BLY HOSE 1 12 N 2002 05 S ELBOW 06 M JIC X 06 F JIC 1 13 HC 1551 ELBOW SWIVEL NUT SAE 6 1 14 N 2001 08 S B ELBOW STRAIGHT THREAD 1 15 V 1775 LABEL PUMP FORCE 1 16 V 1776 LABEL DOWN 1 17 HC 2764 PUMP H...

Page 16: ...1 10 Ton 8 93 Metric Ton Single Stage Jack 12 2020 Rev 02 Page 13 Jack Assembly Parts List When ordering replacement parts kits please specify model serial number and color of your unit 02 1040C0111 0...

Page 17: ...ir Pump Qty w Air Pump 2 V 2839 LABEL JACK TYPE SERIAL 1 1 4 Z 9225 ASSEMBLY AIR PUMP 1 5 Z 4973 ASSEMBLY BLOWGUN 1 6 V 1778 LABEL PRESSURE 1 7 H 1516 08 CLAMP 2 EAR HOSE 1 8 N 2053 05 S B PLUG HEX HD...

Page 18: ...2329 RESERVOIR TRANSLUCENT 1 V 1102 LABEL MIL PRF 5606 1 V 1019 LABEL MAXIMUM CAPACITY 20 000 LBS 1 V 1819 LABEL HUDRAULIC JACK CAUTION 1 V 1820 LABEL HYDRAULIC JACK INSTRUCTIONS 1 G 1100 105006 BOLT...

Page 19: ...APPENDIX I Hydraulic Schematic...

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Page 21: ...02 1040C0111 Hydraulic Schematic...

Page 22: ...02 1040C0111 Hydraulic Schematic...

Page 23: ...APPENDIX II Haskel Manufacturer Data...

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Page 51: ...APPENDIX III Safety Data Sheet SDS MIL PRF 5606 Hydraulic Fluid...

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Page 65: ...APPENDIX IV Declaration of Conformity...

Page 66: ...design development and manufacture is in accordance with European Community guidelines Tripod Jack 02 1040C0111 02A1040C0111 Relevant provisions complied with by the machinery 2006 42 EC Relevant stan...

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Page 68: ...APPENDIX V Maintenance Schedule...

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