Models: 02-1040C0111 & 02A1040C0111
10 Ton (8.93 Metric Ton) Single Stage Jack
12/2020 | Rev. 02
Page | 3
4.0
ASSEMBLY
This product is shipped completely assembled and tested and requires no further assembly before operation. The following
sections apply when servicing the unit.
4.1
GENERAL INSTRUCTIONS
1. This product should be assembled and/or repaired using good workmanship practices and proper tools. Bolts and elastic
stopnuts should be tightened to a torque not to exceed industry standards for Grade '5' bolts.
2. All replacement parts must be the same as or better than the original parts supplied.
3. Dispose of waste per federal and local laws and regulations.
4. No modifications are allowed that will adversely affect the jacks safety performance.
5. The pressure relief valve is not serviceable. It must be replaced as a unit.
4.2
PRE-USE CHECKS
1. Refer to the Illustrated Parts List to identify and ensure that all parts are present.
2. Generally check over unit to assure the tightness of all nuts, bolts and fittings.
3. With rams completely collapsed, check hydraulic fluid level.
•
Replenish with MIL-PRF-5606 fluid as required.
•
Fluid Level
: 1.5 in (3.8 cm) below vent.
NOTE: Refer to fluid
manufacturer’s (Appendix) Material Safety Data Sheet, and advisory for handling and disposal
of fluid.
4.3
PERSONNEL REQUIREMENTS
This jack is to be assembled by qualified technicians familiar with hydraulic systems.
4.4
INSPECTION AND TEST PROCEDURES
1. Ensure fluid level is within 1.5 inches (3.8 cm) from reservoir vent cap.
2. Raise ram to full stroke, and check for leaks.
5.0
INSTALLATION
Installation and commissioning requires connection of the air valve to an adequate air supply (Air Pump equipped Models
only).
5.1
AIR SUPPLY REQUIREMENTS
•
25 psi (1.72 bar) Minimum
•
40 psi (2.75 bar) Recommended
•
125 psi (8.60 bar) Maximum
•
5
−
15 scfm (0.14
−
0.42 s cu.m/min)
Summary of Contents for 02-1040C0111
Page 19: ...APPENDIX I Hydraulic Schematic...
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Page 21: ...02 1040C0111 Hydraulic Schematic...
Page 22: ...02 1040C0111 Hydraulic Schematic...
Page 23: ...APPENDIX II Haskel Manufacturer Data...
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Page 51: ...APPENDIX III Safety Data Sheet SDS MIL PRF 5606 Hydraulic Fluid...
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Page 65: ...APPENDIX IV Declaration of Conformity...
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Page 68: ...APPENDIX V Maintenance Schedule...
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