Tronair 02-7815C0110, Operation & Service Manual

Page 1: ...Tronair Inc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Models 02 7815C0110 02A7815C0110 02A7848C0120 10 Ton 9 07 Metric Two Sta...

Page 2: ...TEXT AFFECTED 03 09 2011 Modified 3 0 Specifications 5 1 Jack Instructions 6 1 General 6 4 Jack Function Load Test and Parts List 04 12 2017 Major revision 05 07 2018 Major revision 06 07 2021 Modifie...

Page 3: ...TY GUIDELINES 2 2 4 CONDITIONS FOR SAFE USE 2 3 0 ASSEMBLY INSTRUCTIONS 2 3 1 GENERAL INFORMATION 2 3 2 PRE USE CHECKS 2 4 0 TRAINING 2 4 1 TRAINING REQUIREMENTS 2 4 2 TRAINING PROGRAM 2 4 3 OPERATOR...

Page 4: ...rated capacity of the jack The jacks are not intended for metal forming metal working or any purpose other than that stated above 1 5 SPECIFICATIONS Capacity 20 000 lbs 9 07 metric ton Closed Height...

Page 5: ...repaired using good workmanship practices and proper tools Bolts and elastic stopnuts should be tightened to a torque not to exceed industry standards for Grade 5 bolts The 3 8 24 bolts should be tig...

Page 6: ...ise mechanical extension as close to aircraft jack pad as possible 3 Close pump release valve and operate pump WARNING The locking pin MUST be placed in the ram protection ring groove and fully throug...

Page 7: ...JACK INSTRUCTIONS continued Correct Pin Placement Incorrect Pin Placements Results Of Locking Pin In Incorrect Location Washer In Ram Protection Ring Ball Lock In Ram Protection Ring Washer On Top Of...

Page 8: ...nding ram 11 Do not continue to operate air pump after all rams have fully extended WARNING The ram locknuts are user operated safety devices Failure to utilize these locknuts may result in personal i...

Page 9: ...ce valve body and check balls Vent screw closed Open vent screw Rams will not support load after manual or pneumatic pump up Leaking ram o ring seals Check for external leakage if present replace defe...

Page 10: ...ersely affect the compliance of the jack with draft standard 2006 42 EC 7 2 SERVICING JACK 90 Day Routine Maintenance If jack is not being used on a regular basis every 90 days the jack should be full...

Page 11: ...either replacement parts will be sent or the product will have to be returned to Tronair for repairs If the product is to be returned a Return Material Authorization RMA number will be issued for ref...

Page 12: ...815C0110 02A7815C0110 02A7848C0120 10 Ton 9 07 Metric Two Stage Jack with Air Pump 07 2021 Rev 06 Page 9 Parts List When ordering replacement parts kits please specify model serial number and color of...

Page 13: ...BEL JACKING INSTRUCTION 1 18 G 1100 109532 BOLT 1 2 20 X 3 1 4 HEX HD GR 5 2 19 G 1203 1095 JAMNUT 1 2 20 ELASTIC 3 20 N 2412 10 CONNECTOR STRAIGHT MALE 1 21 G 1154 107214 SCREW 3 8 16 X 1 1 2 LG SOCK...

Page 14: ...0952 A1 1 Z 10952 81 BASE ASSEMBLY JACK 5 TON CE 1 1 2 V 2839 LABEL JACK TYPE SERIAL 1 1 4 Z 5153 ASSEMBLY AIR PUMP 1 5 Z 4973 ASSEMBLY BLOWGUN 1 6 H 1516 11 CLAMP 2 EAR HOSE 2 5 7 N 2066 06 S B PLUG...

Page 15: ...tage Jack with Air Pump 07 2021 Rev 06 Page 12 Parts List 02 7815C0110 When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty 1...

Page 16: ...ack with Air Pump 07 2021 Rev 06 Page 13 Parts List 02A7815C0110 02A7848C0120 When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Descriptio...

Page 17: ...APPENDIX I Hydraulic Schematic...

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Page 19: ...Hydraulic Schematic 02 7815C0110...

Page 20: ...Hydraulic Schematic 02A7815C0110 02A7848C0120...

Page 21: ...APPENDIX II Air Pump Manufacturer Data...

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Page 49: ...APPENDIX III Safety Data Sheet MIL PRF 5606 Hydraulic Fluid...

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Page 63: ...APPENDIX IV Declaration of Conformity...

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Page 65: ...development and manufacture is in accordance with European Community guidelines Tripod Jack 02 7815C0110 02A7815C0110 02A7847C0120 Relevant provisions complied with by the machinery 2006 42 EC Relevan...

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Page 67: ...APPENDIX V Maintenance Schedule...

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