Tronair 02-7856-0100, Operation & Service Manual

Page 1: ...0100 02C7856 0100 5 Ton 4 5 Metric Ton Single Stage Jack 11 2004 AA Rev 04 Includes Illustrated Parts Lists Tronair Inc 1740 Eber Road Holland Ohio 43528 9794 USA Telephone 419 866 6301 800 426 6301 F...

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Page 3: ...lifications 2 2 14 Additional Safety Measures 2 3 0 Packaging And Storage 3 3 1 Packaging Requirements 3 3 2 Handling 3 3 3 Strapping 3 3 4 Packaging Protection 3 3 5 Labeling Of Packaging 3 3 6 Stora...

Page 4: ...odels 02 7856 0100 Standard 02A7856 0100 with Air Pump Option 02B7856 0100 with Air Pump Option Spring Loaded Casters 02C7856 0100 with Spring Loaded Casters 11 2004 AA Rev 04 13 0 In Service Support...

Page 5: ...0 with Air Pump Option 02B7856 0100 with Air Pump Option Spring Loaded Casters 02C7856 0100 with Spring Loaded Casters 11 2004 AA Rev 04 REVISION DATE TEXT AFFECTED 03 04 2004 pg 17 Item 4 changes fro...

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Page 7: ...ic jacks arranged by position and quantity to provide proper balance and in conjunction with the correct jack pad whose maximum load on any one jack does not exceed the rated capacity of the jack The...

Page 8: ...is under load Be sure ram nut s is seated fully after jacking 4 ALWAYS raise and lower jacks simultaneously so that aircraft remains level 5 ALWAYS use a tail or nose stand as applicable for additiona...

Page 9: ...ecial packaging material for cushioning or suspension is required 3 5 LABELING OF PACKAGING Packaging should be labeled DO NOT DROP 3 6 STORAGE COMPATIBILITY No special considerations 3 7 STORAGE ENVI...

Page 10: ...ormance 5 The pressure relief valve is not serviceable It must be replaced as a unit 5 2 PRE USE CHECKS 1 Refer to the Illustrated Parts List to identify and ensure that all parts are present 2 Genera...

Page 11: ...ion 22 in 55 88 cm Maximum Height Obtainable 64 in 162 56 cm Weight 105 lbs 47 63 kg Pressure Relief Setting 1 950 195 0 psig 1 34 13 0 bar Noise level is 64 dB A at a distance of 120 inches 304 8 cm...

Page 12: ...T be placed in the ram protection ring groove and fully through the mechanical extension The locking pin washer and ball lock MUST be placed outside the ram protection ring Do not place extra locking...

Page 13: ...nd allows it to be raised 4 Operate the pump using the handle or by opening the air valve if equipped with an air pump 5 Lower ram locknuts as aircraft is raised 7 4 2 Jack instructions continued on f...

Page 14: ...e done using good workmanship practices and proper tools The work area should be clean and free of dirt When O rings and backup rings are removed every effort should be made to avoid the contact of to...

Page 15: ...der of above NOTES Dispose of hydraulic fluid per local and federal regulations To minimize air entrapment under the ram raise the oil level in the cylinder to chamfer of the cylinder prior to ram ins...

Page 16: ...of oil Refill reservoir with oil MIL H 5606 Check system for leaks Sticking inlet check valve Open release valve Pump rapidly to dislodge Or repair pump Air in hydraulic system Bleed system With rams...

Page 17: ...air immediately Do not attempt to repair or disassemble a product without first contacting Tronair since any action may affect warranty coverage When you contact Tronair be prepared to provide the fol...

Page 18: ...fy Model Serial Number of your product ITEM PART NUMBER DESCRIPTION QTY 6 H 1009 01 Assembly Pump Handle 1 9 G 1203 1095 Jamnut 20 Elastic 2 10 U 1002 Wheel 2 11 G 1100 109526 Bolt Hex Head 20 x 2 lon...

Page 19: ...ts please specify Model Serial Number of your product ITEM PART NUMBER DESCRIPTION QTY 13 TF 1043 03 15 0 Assembly Hose 15 long 1 17 N 2004 06 S Elbow 3 8 JIC x NPT 1 K 1901 01 Kit Pump Replacement co...

Page 20: ...fy Model Serial Number of your product ITEM PART NUMBER DESCRIPTION QTY K 1061 04 Kit Reservoir Replacement consists of 20 N 2410 01 Elbow 90 Male 1 21 TF 1047 01 09 0 Hose Gray x 9 long 1 22 H 1045 B...

Page 21: ...rial Number of your product ITEM PART NUMBER DESCRIPTION QTY 30 HJ 532 01 Pad Jack 1 31 G 1307 0418 Pin diameter x 1 8 long 1 32 HJ 526 06 Extension 1 33 G 1308 0826 Pin diameter x 2 6 long 1 34 HJ 53...

Page 22: ...Casters 11 2004 AA Rev 04 16 Parts List Air Pump Option When ordering Replacement Parts Kits please specify Model Serial Number of your product ITEM PART NUMBER DESCRIPTION QTY 4 N 2412 04 Connector...

Page 23: ...c 4 10 G 1250 1050N Flatwasher Narrow 8 11 H 1174 Pump Air 1 12 N 2009 08 S Connector Male 3 8 37 JIC x NPT 1 13 G 1100 106512 Bolt Hex Head Grade 5 28 x 1 long 4 14 H 1173 Plug Valve 1 15 TF 1047 01...

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Page 25: ...APPENDIX I Hydraulic Schematic...

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Page 27: ...Metric Ton Single Stage Jack Models 02 7856 0100 Standard 02A7856 0100 with Air Pump Option 02B7856 0100 with Air Pump Option Spring Loaded Casters 02C7856 0100 with Spring Loaded Casters Hydraulic S...

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Page 29: ...APPENDIX II Haskel Air Pump Technical Specifications Performance Data Drawing 28550...

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Page 35: ...APPENDIX III HC 1753 Hand Pump Parts List...

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Page 37: ...2001 Rev OR When ordering Replacement Parts Kits please specify Model Color and Serial Number of your Unit Tronair Inc 1740 Eber Road Holland Ohio 43528 9794 USA Telephone 419 866 6301 800 426 6301 F...

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Page 39: ...w 1 6 O ring Outlet Check 1 11 O ring Valve Body 1 20 Wiper Rod 1 21 Ring Backup 1 22 O ring Piston 1 26 O ring Tube Seal 1 Not Shown O ring Inlet Check 1 Not Shown O ring Guide Shoe 2 Not Shown Shoe...

Page 40: ...EPLACEMENT KITS PART NUMBER DESCRIPTION QTY K 1777 Kit Piston Cylinder Replacement consists of 15 Piston 1 16 Tube 1 23 Assembly Valve Body Includes Items 7 10 23 25 1 K 2784 Kit Release Screw Replace...

Page 41: ...HC 1753 1950 PSI Hand Pump 08 2001 Rev OR 3 Parts List Illustration WARNING ITEM 2 IS A PRESET RELIEF VALVE DO NOT DISASSEMBLE THIS VALVE REPLACEMENT PARTS ARE AVAILABLE AS A PRESET RELIEF VALVE ASSE...

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Page 43: ...APPENDIX IV Material Safety Data Sheet MIL H 5606 Hydraulic Fluid...

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