Tronair 02A7874C0110, Operation & Service Manual

Page 1: ...ATION SERVICE MANUAL Tronair Inc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Model 02A7874C0110 20 Ton Two Stage Jack 10 2012 Rev...

Page 2: ...REVISION DATE TEXT AFFECTED 01 10 2010 Original Release 02 10 2012 Modified Parts List...

Page 3: ...3 4 PACKAGING PROTECTION 2 3 5 LABELING OF PACKAGING 2 3 6 STORAGE COMPATIBILITY 2 3 7 STORAGE ENVIRONMENT 3 3 8 STORAGE SPACE AND HANDLING FACILITIES 3 4 0 TRANSPORTATION 3 5 0 ASSEMBLY 3 5 1 GENERAL...

Page 4: ...ist and Illustrations 2 0 SAFETY INFORMATION 2 1 ALARM AND WARNING SYSTEMS None 2 2 WARNING AND DANGER SIGNS See labels on unit WARNING The ram locknuts are user operated safety devices Failure to uti...

Page 5: ...craft technician The operator must be familiar with the jacking procedures for the aircraft to be raised and the operation of the jack Installation Maintenance Dismantling Qualifications This jack is...

Page 6: ...ndustry standards for Grade 5 bolts All replacement parts must be the same as or better than the original parts supplied Dispose of waste per federal and local laws and regulations No modifications ar...

Page 7: ...lating forces Operate between 20 C and 50 C 4 F and 122 F Hydraulic pump operates with 90 100 psi 6 21 6 89 bar air pressure 7 2 NUMERICAL VALUES Rated Capacity 40 000 lbs 18 144 kg Minimum Closed Hei...

Page 8: ...ccordance with the Operator and or Technical Manuals 2 It is not allowed to work under the raised load until it is secured by suitable means i e Ram Locknut 3 The employer of the operator shall provid...

Page 9: ...on ram Always wear safety glasses 8 0 TRAINING Training of operating personnel is the responsibility of the employer This jack must be used in accordance with aircraft manufacturer s instructions 9 0...

Page 10: ...r pump body Remove piston and pump body Inspect for damage Replace defective part s Replace removed o ring and backup ring External fluid leakage at rams Damaged o ring backup ring or inner cylinder w...

Page 11: ...ial Authorization RMA number will be issued for reference purposes on any shipping documents Failure to obtain a RMA in advance of returning an item will result in a service fee A decision on the exte...

Page 12: ...ption Qty 1 K 3333 Assembly Blowgun 1 2 H 1009 01 Assembly Handle 1 3 Z 6154 Air Pump 1 4 HC 2338 Gauge Level 1 5 H 2888 Stop Nut 1 6 H 2887 Stop Nut 1 7 HJ 557 Pad Jack 1 8 Z 6449 Assembly Cylinder 1...

Page 13: ...ump Mounting 1 4 TF 1047 04 24 0 Hose 3 8 Push On 24 Long 1 5 N 2410 05 Elbow 90 Male 3 8 NPT 3 8 Barbed Fitting 1 6 G 1100 106512 Bolt HH GR 5 5 16 24 x 1 Long 2 7 TF 1043 20 13 0 Assembly Hose 13 Lo...

Page 14: ...81 Ram Second Stage 1 3 TR 1970 01 Cylinder Machined 1 4 R 2284 01 Cap Top 1 5 R 2285 01 Cap Bottom 1 6 TR 1973 Guide 1 st Stage Ram 1 7 TR 1974 Bushing 1 st Stage Ram 1 8 TR 1975 Bushing 2 nd Stage R...

Page 15: ...External Retaining 1 18 HC 2000 366 O Ring Bottom Cap Series 2 1 19 G 1151 103203 Screw 10 24 x SHCS 1 20 HC 2023 365 Backup Bottom Cap O Ring 1 21 G 1397 293 Ring External Locknut Retaining 1 K 4310...

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Page 17: ...APPENDIX I Hydraulic Schematic...

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Page 19: ...Hydraulic Schematic...

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Page 21: ...APPENDIX II Haskel Air Pump Manufacturer Data...

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Page 49: ...APPENDIX III HC 1961 Hand Pump Parts List...

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Page 51: ...onair Inc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Model HC 1961 3250 psi Hand Pump Parts List With Illustrations 05 2005 Rev...

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Page 53: ...f your Unit Reference Illustrations on following page Item Part Number Description Qty 4 518 000 Screw Socket Head Cap 4 9 Not Sold Separately Pump Body 1 10 H 2606 Assembly Relief Screw 1 24 506 000...

Page 54: ...ent consists of 2 Wiper Rod 1 3 Ring Backup 1 5 O ring Piston 1 6 O ring Valve Body 1 8 O ring Tube Seal 1 11 O ring Relief Screw 1 16 O ring Release Screw 1 27 O ring Outlet Check 1 34 Ring Backup Re...

Page 55: ...APPENDIX IV Declaration of Conformity...

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Page 57: ...Y The design development and manufacture is in accordance with European Community guidelines Tripod Jack 02A7874C0110 Relevant provisions complied with by the machinery 2006 42 EC Relevant standards c...

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Page 59: ...APPENDIX I Safety Data Sheet MIL PRF 5606 Hydraulic Fluid...

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Page 73: ...APPENDIX VI Maintenance Schedule...

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