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Model:  K-3864 

2 ¼" Load Alarm Kit 

 

 

06/2004 

 Rev. OR 

 

TABLE OF CONTENTS 

PAGE 

 

1.0

 

Product Information ............................................................................................................................................................ 1

 

2.0

 

Safety Information .............................................................................................................................................................. 1

 

2.1

 

Alarm And Warning Systems .................................................................................................................................. 1

 

2.2

 

Warning And Danger Signs .................................................................................................................................... 1

 

2.3

 

Component Safety Features ................................................................................................................................... 1

 

2.4

 

Functional Safety Features ..................................................................................................................................... 1

 

2.5

 

Features For Operator Safety ................................................................................................................................. 1

 

2.6

 

Environmental Safety Features ............................................................................................................................... 1

 

2.7

 

Protection Systems ................................................................................................................................................. 1

 

2.8

 

Closed Circuits ........................................................................................................................................................ 1

 

2.9

 

Interlocking ............................................................................................................................................................. 1

 

2.10

 

Necessary Personal Protective Equipment ............................................................................................................. 1

 

2.11

 

Safety Guidelines .................................................................................................................................................... 1

 

2.12

 

Conditions For Safe Use ......................................................................................................................................... 2

 

2.13

 

Operator Qualifications ........................................................................................................................................... 2

 

2.14

 

Additional Safety Measures .................................................................................................................................... 2

 

3.0

 

Packaging And Storage ...................................................................................................................................................... 2

 

3.1

 

Packaging Requirements ........................................................................................................................................ 2

 

3.2

 

Handling .................................................................................................................................................................. 2

 

3.3

 

Strapping ................................................................................................................................................................ 2

 

3.4

 

Packaging Protection .............................................................................................................................................. 2

 

3.5

 

Labeling Of Packaging ............................................................................................................................................ 2

 

3.6

 

Storage Compatibility .............................................................................................................................................. 2

 

3.7

 

Storage Environment .............................................................................................................................................. 2

 

3.8

 

Storage Space And Handling Facilities: .................................................................................................................. 2

 

4.0

 

Transporting Requirements ................................................................................................................................................ 2

 

5.0

 

Assembly ............................................................................................................................................................................ 3

 

5.1

 

General Instructions ................................................................................................................................................ 3

 

5.2

 

Pre-Use Checks ...................................................................................................................................................... 3

 

5.3

 

Personnel Requirements ........................................................................................................................................ 3

 

5.4

 

Assembly Steps ...................................................................................................................................................... 3

 

5.5

 

Inspection And Test Procedures ............................................................................................................................. 3

 

6.0

 

Installation .......................................................................................................................................................................... 3

 

7.0

 

Operation ........................................................................................................................................................................... 4

 

7.1

 

Operating Parameters............................................................................................................................................. 4

 

7.2

 

Numerical Values .................................................................................................................................................... 4

 

7.3

 

Operator Controls ................................................................................................................................................... 4

 

7.4

 

Operating Instructions ............................................................................................................................................. 4

 

7.4.1

 

Rules For Operating ................................................................................................................................. 4

 

7.4.2

 

Alarm Operation And Test ........................................................................................................................ 4

 

8.0

 

Training .............................................................................................................................................................................. 4

 

9.0

 

Maintenance ....................................................................................................................................................................... 5

 

General .............................................................................................................................................................................. 5

 

9.1

 

Maintenance Schedule ........................................................................................................................................... 5

 

9.2

 

Cleaning Alarm ....................................................................................................................................................... 5

 

10.0

 

Troubleshooting ................................................................................................................................................................. 5

 

11.0

 

Provision Of Spares ........................................................................................................................................................... 5

 

11.1

 

Recommended Spares To Be Kept On Hand ......................................................................................................... 5

 

11.2

 

Parts List ................................................................................................................................................................. 5

 

12.0

 

In-Service Support.............................................................................................................................................................. 7

 

13.0

 

Guarantees/Limitation Of Liability ...................................................................................................................................... 7

 

 

Summary of Contents for K-3864

Page 1: ... Inc Phone 419 866 6301 Holland OH 43528 9794 www tronair com 800 426 6301 USA Email sales tronair com Fax 419 867 0634 Operation Service Manual Model K 3864 2 Load Alarm Kit 06 2004 Rev OR Includes Illustrated Parts Lists ...

Page 2: ......

Page 3: ...2 3 3 Strapping 2 3 4 Packaging Protection 2 3 5 Labeling Of Packaging 2 3 6 Storage Compatibility 2 3 7 Storage Environment 2 3 8 Storage Space And Handling Facilities 2 4 0 Transporting Requirements 2 5 0 Assembly 3 5 1 General Instructions 3 5 2 Pre Use Checks 3 5 3 Personnel Requirements 3 5 4 Assembly Steps 3 5 5 Inspection And Test Procedures 3 6 0 Installation 3 7 0 Operation 4 7 1 Operatin...

Page 4: ......

Page 5: ...s reduced 2 2 WARNING and DANGER SIGNS None 2 3 COMPONENT SAFETY FEATURES Extension Pin provides a visual check that the pin is fully inserted to meet the rated load capacity of the tailstand 2 4 FUNCTIONAL SAFETY FEATURES None 2 5 FEATURES FOR OPERATOR SAFETY None 2 6 ENVIRONMENTAL SAFETY FEATURES Load Alarm is non polluting 2 7 PROTECTION SYSTEMS None 2 8 CLOSED CIRCUITS Reference Illustration 2...

Page 6: ...chnical manual and in accordance with the aircraft manufacturer s jacking and stabilizing procedures 3 0 PACKAGING AND STORAGE 3 1 PACKAGING REQUIREMENTS Load alarm is to be packaged as required to prevent damage to the electronic circuits Battery must be removed from unit and shipped separately 3 2 HANDLING Load alarm can be carried by hand 3 3 STRAPPING None 3 4 PACKAGING PROTECTION No special p...

Page 7: ...intenance systems 5 4 ASSEMBLY STEPS 1 Assemble the load alarm kit over the outer extension tube The base of the load alarm kit will rest on the stabilizing stand s top plate see Figure 1 2 Assemble the center extension through the center of the load alarm kit Pin the center extension to the desired height with the extension pin see figure 1 3 Install a 9 volt battery in the alarm by removing two ...

Page 8: ...h The distance between the setscrew and plunger switch is pre set by the factory 7 4 1 Rules For Operating 1 The user shall work in accordance with the Operator and or Technical Manuals 2 The employer of the operator shall provide all necessary training 3 Operate between 4 C and 38 C 40 F and 100 F 4 Load alarm is designed as an add on kit for Tronair stabilizing stands only 5 Extension pin includ...

Page 9: ...surface of the alarm unit may be wiped with a damp cloth 10 0 TROUBLESHOOTING Alarm will not sound Load was on the cradle for a short period of time Limit switch has to be engaged for a minimum of 2 seconds Defective Alarm Replace Alarm Battery power depleted Replace Battery Defective Limit Switch Replace Limit Switch Broken wire connection Check wire connection between limit switch and alarm Crad...

Page 10: ...ter x 3 LG 1 2 H 1026 07 0 Assembly Cable 1 3 EC 1796 Switch Limit 1 K 3887 Kit Alarm Replacement consists of 4 Alarm 1 Terminal Ring 2 WARNING Use only the batteries specified Use of different batteries may have a detrimental effect on the alarm Use only the following 9 volt replacement batteries for alarm BATTERY SPECIFICATIONS Alkaline Type EVEREADY 522 DURACELL MN1604 MX1604 GOLD PEAK 1604A AL...

Page 11: ...f the product is to be returned a Return Material Authorization RMA number will be issued for reference purposes on any shipping documents Failure to obtain a RMA in advance of returning an item will result in a service fee A decision on the extent of warranty coverage on returned products is reserved pending inspection at Tronair Any shipments to Tronair must be shipped freight prepaid Freight co...

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