Trox Technik X-CUBE X2, Transport And Installation Manual

Page 1: ...Air handling unit X CUBE X2 X CUBE X2 compact Transport and installation manual Read the instructions prior to performing any task GB en...

Page 2: ...bH 2019 TROX GmbH Heinrich Trox Platz 47504 Neukirchen Vluyn Germany Germany Phone 49 0 2845 2020 Fax 49 2845 202 265 E mail trox trox de Internet http www troxtechnik com 10 2021 Air handling unit X...

Page 3: ...uct name TROX order number Delivery date Brief description of the fault Online www troxtechnik com Phone 49 2845 202 400 Copyright This document including all illustrations is protected by copyright a...

Page 4: ...endations Useful tips and recommendations as well as informa tion for efficient and fault free operation Specific safety notes The following symbols are used in safety notes to alert you to specific h...

Page 5: ...5 2 Before installation 33 5 3 Connecting the condensate drain 34 5 4 Connecting the heating coil cooling coil 36 5 5 Connect the steam heat exchanger 38 5 6 Connecting the run around coil system 39...

Page 6: ...Heat exchanger water connections 6 Base frame The X CUBE air handling unit is shipped either fully assembled or in several delivery units AHU casing units depending on the construction and installatio...

Page 7: ...listed in the order specific technical data sheet AHU casing units Symbol Description Multileaf dampers Filter Sound attenuator Centrifugal fan Cooling coil Heating coil Plate heat exchanger Rotary h...

Page 8: ...ry or risk of damage to property due to insufficiently qualified individuals Insufficiently qualified individuals are not aware of the risks involved in working with the air handling unit and are henc...

Page 9: ...they are working at height You are at risk from a fall if the task is at height and if there is no railing in place When you put on a safety harness connect it via an energy absorbing lanyard to a su...

Page 10: ...age or install barriers Do not bypass or disable any circuit breakers Be sure to maintain the correct current rating when you replace a circuit breaker Ensure that live parts do not come into contact...

Page 11: ...n access doors without a hold open device against closing by suitable means Do not reach between the door and door frame Wear protective gloves and a hard hat when you open an inspection access door 2...

Page 12: ...Packages with this sticker contain AHU accessories 3 2 Delivery check Check delivered items immediately after arrival for transport damage and completeness In case of any damage or an incomplete shipm...

Page 13: ...tubes are designed for one time use only and not for permanently suspending loads 2 3 1 Residual risks on page 9 Warning AHU casing units may tip over WARNING Risk of injury from AHU casing units tip...

Page 14: ...is not damaged by the lifting gear 3 3 2 Moving packages with a forklift or pallet truck Air handling units differ in weight and may have different lashing points See the order specific technical doc...

Page 15: ...steel tube S235JR AR St 37 2 EN 10025 wall thickness of 5 mm Select the right transport tubes for the casing unit weight and width using the tables below Diameter of the transport tubes Outer diam et...

Page 16: ...loads The number of drilled holes in the base frame Fig 5 6 indicates the number of transport tubes Fig 5 1 to be used Select the lashing points based on the number of transport tubes you use Fig 5 Fi...

Page 17: ...cannot damage the AHU casing unit Suspend distribute the load symmetrically i e in such a way that its centre of gravity is beneath the crane hook NOTICE Risk of damage to property due to the incorrec...

Page 18: ...age the AHU casing unit Protect the edges of the AHU casing units with wood blocks Fig 6 4 for example 2 Slowly lift the load and start moving 3 4 Storage and functional integrity 3 4 1 Bearing NOTICE...

Page 19: ...entation 3 5 Unpacking Unless packaging or the contents have been damaged while in transit remove the packaging only when you are ready to start installation 3 2 Delivery check on page 12 ENVIRONMENT...

Page 20: ...ked with a red sticker Fig 9 2 2 Then close the drilled holes in the floor of the AHU casing with screws and washers Transport protection device Vibration Baseframe Air handling units with Vibration B...

Page 21: ...d checked regularly Stop materials or objects from falling Wear safety shoes protective clothing and a hard hat Wear a safety harness Interconnecting units and systems WARNING Risk of injury from inte...

Page 22: ...e from frost fitted with a functioning drainage system There is sufficient clearance for installing operating servicing and repairing the AHU and all its parts The maintenance access has to be at leas...

Page 23: ...ad L girder length A maximum deflection of 10 mm under load must not be exceeded Waterproof the edge of the roof under the air han dling unit and also any connections penetrating the roof Insulate the...

Page 24: ...The seal is only located on one AHU casing unit in each case the casing unit to be connected to it has no seal Fig 11 2 Check that the seals are complete and intact and that they seal properly Deform...

Page 25: ...ch a ratchet strap to the base frames of two AHU casing units Fig 14 Tighten the ratchet strap The AHU casing units come closer together as you tighten the strap around the base frames Without base fr...

Page 26: ...AHU casing units have to be joined Align and fix the casing units according to these holes Be sure to use all of the fixing points If an assembly point is difficult to access check if it is possible...

Page 27: ...position see enclosed drawing Using transport tubes on page 15 If there are several upper AHU casing units install them one after another before putting on additional casing units 6 Screw fix 3 the in...

Page 28: ...eel Stainless steel Galvanised steel Stainless steel Noise insulating connector Thread forming socket cap head screw M6 40 A00000055910 A00000055911 Washer d 6 4 M332AA3 M333AA3 M332AA3 M333AA3 Rubber...

Page 29: ...it 4 4 3 Additional assembly steps for out door units Connecting the roof segments Air handling units for outdoor installation require the fol lowing additional assembly steps Fig 20 Joining roof segm...

Page 30: ...eather hood Fig 23 2 flush with the hole pattern on the panel Fig 23 1 and screw on with pan head screws M6x12 Fitting base frame plugs Fig 24 Fitting plugs Seal the transport openings Fig 24 1 in the...

Page 31: ...frame 2 Thread forming pan head screws M6 x 12 M852AC6 3 Intermediate frame 4 Drip edge 2 Use pan head screws to attach the cover strips to the intermediate frame Important Fix the cover strips in suc...

Page 32: ...accessories Install any supplied accessories e g pressure trans ducers and any accessories provided by others e g actuators frost sensors according to the manufactur ers instructions Setup and assembl...

Page 33: ...e surfaces of components can get very hot during operation Skin contact with hot surfaces causes severe skin burns Professionally insulate pipes that connect con densers or heating coils Interconnecti...

Page 34: ...Do not connect condensate drains with each other A distance from the floor must be maintained at the drain trap of the negative pressure side Calculate the height of a drain trap as shown below Symbol...

Page 35: ...m H 180 60 210 mm 30 mm If the calculation value is negative no additional instal lation height H is required Positive pressure supply air Fig 28 Drain trap for positive pressure in the unit Calculati...

Page 36: ...nect a drain trap to each condensate drain Fig 29 1 Do not connect the drain trap to the drainage pipe the water from the drain trap should flow to a gully Air handling units to be installed outdoors...

Page 37: ...ncorrect pipe connections Take care to connect the heat exchanger pipes cor rectly as otherwise the pipes may twist or become subject to adverse effects This may eventually damage the heat exchanger b...

Page 38: ...ect to high pressure if the steam escapes due to a leakage a hot steam jet can occur that can cause severe scalds Connect steam heat exchangers in a counter flow arrangement unless a parallel flow arr...

Page 39: ...is carried out by the customer Connect heat exchangers in a counter flow arrangement as only a counter flow arrangement ensures that the calculated capacity is achieved Use only suitable parts and mat...

Page 40: ...ly air Connection on hydraulic unit Heat exchanger Air handling unit Description OUT SUP OUT Return supply air 4 Run around coil systems with external feeding Make the required connections Fig 36 Conn...

Page 41: ...moving to the final installation location the cables are disconnected before shipment at suitable inter faces and either pushed back into the cable ducts or rolled up The wiring is shown in the wiring...

Page 42: ...lug together straight and close retainer protection against working loose Fans 13 A double fans or fan arrays No discontinuities rolled up cables Route the cables through the intended cable routes and...

Page 43: ...r by heat Bridge all non conductive joints such as con necting frames flexible connectors and anti vibration elements with an equipotential bonding cable Earth the air handling unit according to the s...

Page 44: ...to display the unit configuration To do so connect the air handling unit to a PC or integrate it with a network using the TCP IP interfaces Further information on this can be found in the X CUBE Contr...

Page 45: ...EDs on the computer are OFF Switch the circuit breaker on again in order to restart the computer Fig 41 Cerhost software download 2 Go to http infosys beckhoff com and search for cerhost then download...

Page 46: ...nd close the Control Panel window The new settings are immediately active you need not restart the computer 9 Remove the network cable from port X001 and connect the touch panel again Connect the BMS...

Page 47: ...IP address for X000 and X001 Fig 48 Cerhost software download 1 Go to http infosys beckhoff com and search for cerhost then download the software and install it on a PC or notebook 2 Use a network ca...

Page 48: ...established a window opens and the script is executed Fig 50 Script window Fig 51 Start menu 5 Go to the Start menu and select Control Panel Fig 52 Control panel 6 In the Control Panel window click o...

Page 49: ...IP address for the touch panel Personnel HVAC technician Factory set network address for the touch panel IP address 192 168 0 199 Subnet mask 255 255 255 0 Standard gateway 192 168 0 1 Fig 54 Startin...

Page 50: ...ngs window select IP Address Fig 60 IP Address 7 In the IP Address window enter the new IP address and subnet for the touch panel Confirm your entries with OK In the Change IP Settings window Fig 59 s...

Page 51: ...xx trox html and confirm your entries with Save Select Quit to close the menu The touch panel now uses the new settings to connect to the controller If no connection to the controller can be made brie...

Page 52: ...cess doors may slam shut by the wind or if someone pushes them inadvertently resulting in serious injury to the head and limbs Secure each inspection access door with a hold open device Secure inspect...

Page 53: ...ing ensure that the following values are not exceeded Maximum fan speed Minimum fan speed Motor rating Do not change the clearance between the rotor and the bellmouth inlet Pressure measuring devices...

Page 54: ...ectrician Protective equipment Protective clothing Hearing protection Industrial safety helmet Protective gloves Safety shoes 1 Remove the red transport protection devices from the fan 2 Check the fan...

Page 55: ...eam direction before the filter Clean the air handling unit and ventilation ducts before you install any filter of class F9 or higher 3 Fit filters into the installation subframe and fix them with the...

Page 56: ...e formulations See the order spe cific air handling unit data sheet from TROX for the mixing ratio The correct mixing ratio is important Too much glycol will impair performance Too little glycol may l...

Page 57: ...he results have to be available at the time of commis sioning Heat transfer fluids with glycol WARNING Health risk from heat transfer fluids that contain glycol The heat transfer fluids in the heating...

Page 58: ...Risk of damage to property When you tighten thread connections be sure to use a suitable tool e g water pump pliers to counter the tightening force as otherwise you may inadvertently damage the parts...

Page 59: ...ed or defective rotary heat exchanger into operation Adjusting the rotary heat exchanger The storage mass of the rotary heat exchanger is fac tory set You may have to adjust the storage mass to the ac...

Page 60: ...ck 6 Close the inspection access panel Checking the motor 7 Ensure that the motor is securely fixed The drive equipment has been set up 6 3 9 Plate heat exchanger Setting up the plate heat exchanger P...

Page 61: ...as to be tested according to IEC 60364 6 VDE 0100 600 As part of this test all contacts have to be checked for cor rect seating This applies in particular to motor terminal blocks fuses local isolator...

Page 62: ...unit Follow the instructions in the operating manual for the air handling unit If the unit is not fitted with integral controls i e if the controls have been supplied by others follow the instruction...

Page 63: ...ge Use only the intended lashing points Make sure that no load is imposed on pipes ducts or cables Use only approved lifting gear and slings that are suitable and sufficient for the load to be carried...

Page 64: ...onic components and operating fluids refrigerant compressor oil lubricants etc disposed of by an approved spe cialist disposal company 7 2 Disassembly Personnel HVAC technician Skilled qualified elect...

Page 65: ...s may contain substances that are toxic and pose a hazard to the environment They must not be released into the environment Commission a specialist disposal company to dispose of hazardous substances...

Page 66: ...was extracted Skilled qualified electrician Skilled qualified electricians are individuals who have sufficient professional or technical training knowledge and actual experience to enable them to wor...

Page 67: ...fugal fan 54 Commissioning the humidifier 61 Condensate drain 36 Cooling coil Commissioning 56 Installing 36 Copyright 3 D Defects liability 3 Delivery of the air handling unit 12 Disposing of packagi...

Page 68: ...nstallation location Installation room 22 Residual risks 9 Rotary heat exchanger 59 Setting up the drive equipment 60 Run around coil system Commissioning 57 Connection 39 S Service 3 Setup and assemb...

Page 69: ...Appendix Appendix Air handling unit X CUBE X2 X CUBE X2 compact 69...

Page 70: ...s from third party manufacturers is included in the attachment You are welcome to contact us if important information is missing and you can request that we provide it Con tact TROX Technical Service...

Page 71: ...A Adjusting the storage mass Adjusting the storage mass Air handling unit X CUBE X2 X CUBE X2 compact 71...

Page 72: ...Montageanleitung Mounting Instructions KLINGENBURG Ausrichtung der Speichermasse Adjustment of storage mass...

Page 73: ...the the matrix on the drive shaft on both sides of the rotor the hub caps have to be removed Der Staubdeckel besteht aus zwei Teilen und ist mit je 2 Schrauben befestigt welche mit einem Imbusschl sse...

Page 74: ...iden Stauddeckelteile entfernen Der Lagerbereich liegt nun offen Dieser Vorgang ist auf der gegen berlie genden Seite des Rotors zu wiederholen Remove both parts of the hub cap The bearings are now ac...

Page 75: ...den L sst die Speichermasse sich nicht bewe gen kann diese vorsichtig mit leichten Schl gen gel st werden Verwenden Sie dazu ein Holzkant Nach erfolg reicher Justierung sind auf beiden Seiten des Roto...

Page 76: ...48 0 74 851 54 01 e mail klingenburg klingenburg pl web www klingenburg pl Klingenburg USA LLC 503 Old Thomasville Road High Point NC 27260 USA Tel 1 336 884 5050 Fax 1 336 884 5058 e mail info klinge...

Page 77: ...s in split design for types RRS up to constuctional size 3000 Montageanleitung Mounting Instructions RRS KLINGENBURG Klingenburg GmbH Boystra e 115 D 45968 Gladbeck Tel 49 20 43 96 36 0 Fax 49 20 43 7...

Page 78: ...lastung im Geh use zentriert ist Abb 8 kann mittels Kugelscheibe Kegelpfanne an den Speichermassenwellen enden eine Schr gstellung von bis zu 3 eingestellt werden Gehen Sie dazu wie folgt vor Ausricht...

Page 79: ...d 8 Neigen Sie die das W rmerad vorsichtig Beachten Sie dabei dass die empfindliche Speichermasse nicht besch digt wird 11 Kontrollieren Sie die Zentrierung des W rmerades in der horizontalen Geh use...

Page 80: ...ght of Links Belt Length of Links to Remove inch mm 48 67 63 4 88 3 1610 2242 3 68 86 88 4 113 2 2245 2874 4 87 105 113 3 138 1 2877 3506 5 106 125 138 2 164 3 3509 4172 6 126 144 164 4 189 1 4174 480...

Page 81: ...e to groove If the installation with the recommended of links removed is too difficult see 13B Use the belt take up system to install to the proper tension position the motor approximately in the midd...

Page 82: ...intervals for mechanical damages and the electrical protection and function of the ther mostat for their proper functioning The siphon should be checked for contamination at least twice a year and if...

Page 83: ...edges and be protected from mechanical damage the heating cable must not be crossed or touched anywhere The heating cable is to be laid in such a way that no heat accumulation will be caused The heati...

Page 84: ...S Wiedemann Customer Key Word Person Resp Quantity Date Trox GmbH 1 13 03 2019 89355 1 Volta No Heating Battery Embodiment Version 3 0 0 2 Circuit Diagramm Electric air heater Air handling unit X CUBE...

Page 85: ...ction box which are no longer suited to use standard rubber insulated cables this decision can be taken by the customer only In this case use high temperature resisting cables e g silicone teflone or...

Page 86: ...Sheet Any deviations from these recommended data provided must be compensated by suitable control and adjustment actions to be carried out on site In unfavourable cases partial considerations of or d...

Page 87: ...site in the event of possible interferences which might occur All necessary remedial actions and modifications are to be taken and made in accordance with EMVG requirements and regulations When wirin...

Page 88: ...e air heating battery remains open or unprotected the customer himself has to take steps for contact protection purposes It must be ensured that it will be impossible for any person to come into conta...

Page 89: ...TROX GmbH 2019 TROX GmbH Heinrich Trox Platz 47504 Neukirchen Vluyn Ger many Germany Phone 49 0 2845 2020 49 2845 202 265 E mail trox trox de http www troxtechnik com...