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43

REF.

NO.

PART

NO.

DESCRIPTION

1

12650

Bracket, Adjustment, Height

2

16606

Bracket, Hook, Retainer

3

618-0671

Spindle Assembly, Pulley, 5.39 Dia x .5625

4

683-0254

Bracket Assembly, Deck, Hanger LH

5

683-0459

Idlr Assembly, 54"

6

683-0608

Bracket Assembly, Lift, 54"

7

683-0609

Bracket Assembly, LH-Front

8

683-0610

Bracket Assembly, RH-Front

9

683-0617

Stop Assembly, Chute

10

703-2093

Baffle, RR, Inner

11

703-2392

Bracket

12

703-3511

Guard, Finger

13

710-0528

Hex Screw, 5/16-18, 1.25, Gr5, 

14

710-0602

Screw, Self-tapping, 5/16-18, 1.000

15

710-0604A

Screw, Self-tapping, 5/16-18, 0.625

16

710-0751

Hex Screw, 1/4-20, .620, Gr5, 

17

710-1644

Screw, Carriage, 3/8-16, Gr5, 5.00

18

710-3011

Hex Screw, 3/8-16, 2.25, Gr5, 

19

710-3073

Hex Screw, 5/16-18, 2.25, Gr5, 

20

710-3168

Bolt, Carriage, 3/8-16 x 1.0 

21

710-3178

Short Neck Carriage Bolt 3/8-16 x .75

22

711-0332

Pin, Clevis, .50 Dia x .78 

23

711-1737

Pin, Roller, .5" Dia x 10.06 .

24

711-1762

Pin, Hinge, Dia .375 x 14.06 

25

712-0417A

Nut, Hex Flange, 5/8-18

26

712-0431

Nut, Flange Lock, 3/8-16

27

712-3004A

Nut, Flange Lock, 5/16-18, Gr5

28

712-3010

Nut, Hex, 5/16-18, Gr5

29

712-3019

Nut, Hex, 7/16-14, Gr2

30

712-3022

Nut, Hex Lock, 1/2-13

31

712-3027

Nut, 1/4-20, Hexflg, Lock

32

714-0145

Pin, Click, .092 x 1.64 

33

714-0470

Pin, Cotter, 1/8 x 1.25

34

714-3004

Pin, Cotter, 3/32 x 1.25

35

715-0108

Pin, Sprg, 1/4 Dia x 1.00 

36

715-0246

Pin, Spring, 3/16 x 1.25

37

717-1553A

Adjustment, Deck, Gear

38

731-0335

Roller, Deck

39

731-3005

Front Roller

40

731-3131A

Deflector, Chute

41

732-0306

Spring, Compression, .406 x .531 x 1.75 

42

732-0459

Spring, Extension, .94 Dia x 6.74 

43

732-0934

Spring, Extension, 1.15 Dia x 5.99 

44

732-3070

Torsion Spring .44 I.d. x 2.10

45

734-3058B

Deck Wheel, 5" Dia. 

46

736-0105

Washer, Bell, .375 x .870 x .063

47

736-0119

Washer, Lock, 5/16, Regular Duty

48

736-0134

Flat Washer, .812 ID x 1.38 OD x .1

49

736-0171

Washer, Lock,  7/16 ,  Regular Duty

50

736-0208

Flat Washer, .51 ID x 1.5 OD x .07

51

736-0921

Washer, Lock,  1/2 ,  Regular Duty

52

736-3027

Flat Washer, .531 x 1.75 x .090

53

736-3039

Flat Washer .406 ID X 1.5 x 11ga

54

736-3072

Washer, Flat .38 ID x.93 OD x.110

55

738-0295

Shoulder Screw, .750 x .47.12

56

738-1229

Shoulder Screw, 5/8 Dia x 2.50 .

57

738-3056

Shoulder Screw, 1/2 Dia x 2.50 .

58

742-0677

Blade, 18.50" 

59

747-1116

Deck Release Handle Rod,  .375 Dia

60

750-0151

Spacer .550 ID x .755 OD x 1.1

61

750-0212

Spacer, .82 ID x 1.00 OD x .53

62

750-3213

Spacer, .405 x .75 x 3.875

63

754-0642

Belt, V-Type, B Section

64

756-3105

Pulley, Idler, 5.0 Dia.

65

783-1453

Bracket, Mounting,  54" Roller

66

783-1454

Bracket, Roller, Front

67

783-1455

Bracket, Idler

68

783-1470

Cover, Spindle RH

69

783-1471

Cover, Spindle LH

70

783-1479

Deck Shell Assembly, 54"

71

783-1482

RH Skirt

72

783-1483

LH Skirt

73

783-1484

LH Extension Skirt

74

753-04000

54-inch Deck Assembly Complete

REF.

NO.

PART

NO.

DESCRIPTION

Model R809K

NOTE:

 For 

painted parts

, please refer to

the list of color codes below. Please add the
applicable color code, wherever needed, to
the part number to order a replacement part.
For instance, if a part numbered 700-xxxx is
painted Powder Black, the part number to
order would be 700-xxxx-0637.

Red: 0638

Oyster Gray: 0662

Powder Black: 0637

IMPORTANT:

 For a proper 

working machine, use 
Factory Approved Parts.

V-belts

 are designed to 

engage and disengage 
safely. A substitute (non 
OEM) V-belt can be 
dangerous by not 
disengaging completely.

Summary of Contents for B809H

Page 1: ...r meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law S...

Page 2: ...odel plate is explained below For future reference please copy the model number and the serial number of the equipment in the space below ENGINE INFORMATION The engine manufacturer is responsible for...

Page 3: ...rsonal injury 7 Plan your mowing pattern to avoid discharge of material toward roads sidewalks bystanders and the like Also avoid discharging material against a wall or obstruction which may cause dis...

Page 4: ...or shift while on the slope Tires may lose traction on slopes even though the brakes are functioning properly Always keep machine in gear when going down slopes to take advantage of engine braking act...

Page 5: ...ling is complete Do not use a nozzle lock open device e Extinguish all cigarettes cigars pipes and other sources of ignition f Never fuel machine indoors g Never remove gas cap or add fuel while the e...

Page 6: ...understand and follow the warnings and instructions in this manual and on the machine TO REDUCE THE RISK OF INJURY DO NOT OPERATE UNLESS DISCHARGE COVER OR GRASS CATCHER IS IN ITS PROPER PLACE IF DAMA...

Page 7: ...E Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If operating a walk behind mower...

Page 8: ...ne indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition Service the engine with gasoline and oil as instructed in the separate Briggs Stratton...

Page 9: ...eck by grasping the deck and lifting upward Pull the deck support pin on the left side of the deck outward and align it with the hole on the rear of the left deck lift arm before releasing the pin to...

Page 10: ...s position A PTO Power Take off Knob H Ignition Switch B Choke Control I Brake Pedal C Parking Brake Button J Drive Pedal D Shift Lever K Cruise Control Button E Cup Holder L Seat Adjustment Lever F...

Page 11: ...ctor Ignition Switch WARNING Never leave a running machine unattended Always disengage PTO move shift lever into neutral position set parking brake stop engine and remove key to prevent unintended sta...

Page 12: ...actor s cup holder is located on the fender to the left of the seat just to the rear of the parking brake lever Electric PTO Power Take off Knob To engage the power to the cutting deck or other separa...

Page 13: ...th a safety interlock system for the protection of the operator If the interlock system should ever malfunction do not operate the tractor Contact an authorized service dealer The safety interlock sys...

Page 14: ...emove the key from the ignition switch to prevent unintended starting Driving The Tractor WARNING Avoid sudden starts ex cessive speed and sudden stops WARNING Do not leave the seat of the tractor wit...

Page 15: ...Setting The Cutting Height earlier in this section Engaging the PTO Engaging the PTO transfers power to the cutting deck or other separately available attachments To engage the PTO proceed as follows...

Page 16: ...applied the brake is in need of adjustment The brake disc can be found on the right side of the transmission in the rear of the tractor Adjust if necessary as follows Looking at the transmission from...

Page 17: ...to the ground The first measurement taken should be between 1 4 and 3 8 less than the second measurement Determine the approximate distance necessary for proper adjustment and proceed if necessary to...

Page 18: ...our unit Follow the instructions carefully Changing Engine Oil NOTE Depending on the engine model found on your tractor it may be necessary to remove the tractor s side panel in order to replace the o...

Page 19: ...engine with motor oil as instructed in the Briggs Stratton Operator Owner Manual packed with your unit Pivot Points Linkage Lubricate all the pivot points on the drive system parking brake and lift l...

Page 20: ...screws that fasten them to the deck Grasp the PTO idler bracket and pivot it toward the discharge chute to relieve tension on the PTO belt Remove the PTO belt from the electric PTO clutch and from aro...

Page 21: ...eat IMPORTANT When removing the battery disconnect the NEGATIVE Black wire from it s terminal first followed by the POSITIVE Red wire Re install in reverse order Upper Drive Belt Locate the transmissi...

Page 22: ...ulley on the double idler bracket See Figure 17 Reassemble by following the above steps in reverse order Reroute the new belt around the pulleys belt keepers and keeper pins EXACTLY as the old one was...

Page 23: ...qually to maintain proper blade balance A poorly balanced blade will cause excessive vibration and may cause damage to the tractor and result in personal injury The blade can be tested by balancing it...

Page 24: ...ngine to cool Extinguish cigarettes cigars pipes and other sources of ignition prior to draining fuel Follow the instructions in the Service Storage Specifications section of the Briggs Stratton Opera...

Page 25: ...p if damaged Drain fuel tank Refill with clean fresh less than 30 days old gasoline Replace air cleaner cartridge element or clean pre cleaner if so equipped Engine overheats Engine oil level low Air...

Page 26: ...26 SECTION 12 MODELS B809H R809K PARTS LIST 9 7 11 for choke 13 4 12 6 9 22 18 19 20 8 10 14 10 5 10 5 16 15 1 17 5 24 3 2 21 23...

Page 27: ...7 Hex Nut 3 8 16 8 721 0460 Exhaust Gasket 9 726 0205 Hose Clamp 10 736 0119 Lock Washer 5 16 11 736 0300 Flat Washer 12 751B221535 Casing Clamp 13 751 0535 Fuel Line Hose 14 751 0564 Muffler Deflecto...

Page 28: ...28 Models B809H R809K 31 33 27 16 35 9 23 23 5 32 28 30 29 43 23 24 36 25 42 12 34 22 26 6 11 41 40 37 42 3 7 15 1 19 13 4 2 4 18 20 10 8 14 9 5 17 38 27 21 44 45 46 47...

Page 29: ...Assembly 23 710 0604A Self tapping Screw 5 16 18 x 625 24 751 0603 Fuel Cap 25 751 0658B Fuel Tank Three gallon 26 725 1745 Ignition Key w plastic cover 725 1744 Ignition Key w o plastic cover 27 710...

Page 30: ...52 17 21 10 20 12 23 21 22 24 6 2 52 14 18 25 19 5 3 4 1 16 9 7 17 15 6 26 Models B809H R809K 32 57 55 56 49 39 46 6 40 45 41 37 43 42 36 47 48 44 16 30 28 38 33 27 31 34 51 11 28 13 35 54 53 58 29 5...

Page 31: ...783 0677 Lift Adjustment Bracket 34 783 1280 Fender 35 783 1489 Seat Mounting Bracket 36 710 1268 Screw 10 16 x 375 37 712 3027 Hex Flange Lock Nut 1 4 20 38 720 0309A Seat Adjuster Grip 39 731 1989 S...

Page 32: ...32 Models B809H R809K 24 23 43 31 29 2 1 2 5 3 9 6 38 7 10 12 13 11 13 14 15 16 17 18 19 21 20 22 20 25 26 27 28 32 30 29 34 30 36 33 37 39 40 11 8 22 4...

Page 33: ...p Three Spoke 24 731 2625 Steering Wheel Cap Round 25 638 0017 LH Axle Assembly 75 Diameter 26 638 0018 RH Axle Assembly 75 Diameter 27 719 0525B Cast Iron Pivot Bar w Fittings 75 28 712 0431 Flange L...

Page 34: ...26 9 80 55 52 60 50 66 65 22 59 52 57 70 22 30 20 75 22 57 63 46 64 49 53 61 54 58 52 71 56 67 57 68 63 18 51 52 23 37 48 13 47 64 7 40 36 33 18 45 29 19 14 80 43 17 5 41 6 10 42 34 1 15 20 13 35 20 1...

Page 35: ...ng Screw 5 16 18 x 2 5 50 711 0736 Ferrule 1 4 20 51 711 1363 Pin 3 8 16 x 2 43 52 714 0104 Cotter Pin 53 732 0437 Compression Spring 34 OD x 1 0 54 732 0955 Extension Spring 5 OD x 1 41 55 735 0662 D...

Page 36: ...36 49 48 44 47 11 34 37 43 15 42 41 23 40 13 10 36 8 12 9 18 20 6 36 21 17 27 14 31 31 36 29 7 12 9 18 38 30 5 28 4 35 22 26 2 25 24 16 1 19 4 32 3 33 46 15 Models B809H R809K...

Page 37: ...13 0446 9 tooth Sprocket 20 713 0447 16 tooth Sprocket 21 713 0448 22 link Chain 625 22 716 0131 External Snap Ring 23 717 0678 Brake Pad 24 717 1438 41 tooth Bevel Gear 25 717 1439 20 tooth Spur Gear...

Page 38: ...38 15 9 1 4a 3a 2 28 5 7 12 11 8 10 13 16 17 18 14 Models B809H R809K 29 31 34 25 24 35 32 36 32 23 32 33 30 6 27 9 9 26 20 21 22 19 37 38 4b 3b Found on Model B809H only...

Page 39: ...4 20 22 712 3087 Wing Nut 1 4 20 23 725 1426 Solenoid 12 Volt 100 Amp 24 710 0599 Self Tapping Screw 1 4 20 x 5 25 736 0222 Lock Washer 1 4 26 783 1033A Hitch Plate 27 748 0415B Spacer 3 8 x 1 54 28 7...

Page 40: ...40 30 41 39 Model B809H 12 12 45 46 19 4 4 40 3 38 20 32 24 25 27 9 20 32 19 33 42 8 22 26 37 5 23 31 11 47 48 10 17 6 7 32 21 14 13 16 2 2 13 44 43 19 30 34 29 15 21 1 15 17 18 18 18 35 35 36 47 19...

Page 41: ...0470 Cotter Pin 1 8 x 1 25 23 717 1553A Deck Adjustment Gear 24 726 0233 Push Nut 25 x 5 25 731 1032B Side Discharge Chute Assembly 26 732 0306 Compression Spring 406 x 531 x 1 75 27 732 0594A Extens...

Page 42: ...56 52 5 26 36 53 68 3 26 1 65 67 38 48 61 55 26 41 33 59 6 62 17 26 37 13 47 19 27 28 42 57 45 46 26 8 26 23 70 73 72 39 66 50 60 51 30 34 21 21 20 58 25 71 21 11 10 9 26 24 44 40 20 26 35 22 32 26 3...

Page 43: ...732 0934 Spring Extension 1 15 Dia x 5 99 44 732 3070 Torsion Spring 44 I d x 2 10 45 734 3058B Deck Wheel 5 Dia 46 736 0105 Washer Bell 375 x 870 x 063 47 736 0119 Washer Lock 5 16 Regular Duty 48 73...

Page 44: ...as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Troy Bilt LLC does not e...

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