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4

23. Muffler and engine become hot and can cause a 

burn. Do not touch.

24. Check overhead clearances carefully before driving 

under low hanging tree branches, wires, door 
openings etc., where the operator may be struck or 
pulled from the unit, which could result in serious 
injury.

25. Disengage all attachment clutches, depress the 

brake pedal completely and shift into neutral before 
attempting to start engine.

26. Your machine is designed to cut normal residential 

grass of a height no more than 10”. Do not attempt 
to mow through unusually tall, dry grass (e.g., 
pasture) or piles of dry leaves. Dry grass or leaves 
may contact the engine exhaust and/or build up on 
the mower deck presenting a potential fire hazard.

27. Use only accessories and attachments approved 

for this machine by the machine manufacturer. 
Read, understand and follow all instructions 
provided with the approved accessory or 
attachment. 

28. Data indicates that operators, age 60 years and 

above, are involved in a large percentage of riding 
mower-related injuries. These operators should 
evaluate their ability to operate the riding mower 
safely enough to protect themselves and others 
from serious injury. 

29. If situations occur which are not covered in this 

manual, use care and good judgment. Contact an 
authorized MTD Service Dealer for assistance.

SLOPE OPERATION 

Slopes are a major factor related to loss of control and 
tip-over accidents which can result in severe injury or 
death. All slopes require extra caution. If you cannot 
back up the slope or if you feel uneasy on it, do not mow 
it. 

For your safety, use the slope gauge included as part of 
this manual to measure slopes before operating this 
unit on a sloped or hilly area. If the slope is greater than 
15 degrees as shown on the slope gauge, do not 
operate this unit on that area or serious injury could 
result.

DO:

1.

Mow up and down slopes, not across. Exercise 
extreme caution when changing direction on 
slopes.

2.

Watch for holes, ruts, bumps, rocks, or other 
hidden objects. Uneven terrain could overturn the 
machine. Tall grass can hide obstacles.

3.

Use slow speed. Choose a low enough speed 
setting so that you will not have to stop or shift while 
on the slope. Tires may lose traction on slopes 
even though the brakes are functioning properly. 
Always keep machine in gear when going down 
slopes to take advantage of engine braking action.

4.

Follow the manufacturer’s recommendations for 
wheel weights or counterweights to improve 
stability.

5.

Use extra care with grass catchers or other 
attachments. These can change the stability of the 
machine.

6.

Keep all movement on the slopes slow and gradual. 
Do not make sudden changes in speed or direction. 
Rapid engagement or braking could cause the front 
of the machine to lift and rapidly flip over backwards 
which could cause serious injury.

7.

Avoid starting or stopping on a slope. If tires lose 
traction, disengage the blade(s) and proceed 
slowly straight down the slope.

DO NOT: 

1.

Do not turn on slopes unless necessary; then, turn 
slowly and gradually downhill, if possible.

2.

Do not mow near drop-offs, ditches or 
embankments. The mower could suddenly turn 
over if a wheel is over the edge of a cliff, ditch, or if 
an edge caves in.

3.

Do not try to stabilize the machine by putting your 
foot on the ground.

4.

Do not use a grass catcher on steep slopes. 

5.

Do not mow on wet grass. Reduced traction could 
cause sliding.

6.

Do not shift to neutral and coast downhill. Over-
speeding may cause the operator to lose control of 
the machine resulting in serious injury or death.

7.

Do not tow heavy pull behind attachments (e.g. 
loaded dump cart, lawn roller, etc.) on slopes 
greater than 5 degrees. When going down hill, the 
extra weight tends to push the tractor and may 
cause you to loose control. (e.g. tractor may speed 
up, braking and steering ability are reduced, 
attachment may jack-knife and cause tractor to 
overturn).

 

CHILDREN

1.

Tragic accidents can occur if the operator is not 
alert to the presence of children. Children are often 
attracted to the machine and the mowing activity. 
They do not understand the dangers. Never 
assume that children will remain where you last 
saw them.

a. Keep children out of the mowing area and in 

watchful care of a responsible adult other 
than the operator.

b. Be alert and turn machine off if a child enters 

the area. 

c.

Before and while backing, look behind and 
down for small children. 

d. Never carry children, even with the blade(s) 

shut off. They may fall off and be seriously 
injured or interfere with safe machine 
operation.

Summary of Contents for D609G

Page 1: ...state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California...

Page 2: ...help from our Customer Support Department or an authorized dealer You can locate the model number by looking beneath the seat A sample model plate is explained below For future reference please copy t...

Page 3: ...rsonal injury 7 Plan your mowing pattern to avoid discharge of material toward roads sidewalks bystanders and the like Also avoid discharging material against a wall or obstruction which may cause dis...

Page 4: ...p or shift while on the slope Tires may lose traction on slopes even though the brakes are functioning properly Always keep machine in gear when going down slopes to take advantage of engine braking a...

Page 5: ...ng is complete Do not use a nozzle lock open device e Extinguish all cigarettes cigars pipes and other sources of ignition f Never fuel machine indoors g Never remove gas cap or add fuel while the eng...

Page 6: ...understand and follow the warnings and instructions in this manual and on the machine TO REDUCE THE RISK OF INJURY DO NOT OPERATE UNLESS DISCHARGE COVER OR GRASS CATCHER IS IN ITS PROPER PLACE IF DAMA...

Page 7: ...E Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If operating a walk behind mower...

Page 8: ...l machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition Service the engine with gasoline and oil as instructed in the separate Briggs S...

Page 9: ...PTO Power Take off Lever H Cruise Control Button B Choke Control Model G609G Only I Ignition Switch C Parking Brake Button J Brake Pedal D Shift Lever K Drive Pedal E Cup Holder L Deck Lift Lever F Sy...

Page 10: ...depressed to activate the safety interlock switch when starting the tractor Ignition Switch WARNING Never leave a running machine unattended Always disengage PTO move shift lever into neutral positio...

Page 11: ...eration Cup Holder The tractor s cup holder is located on the fender to the left of the seat just to the rear of the parking brake lever PTO Power Take off Lever The PTO lever is located on the left s...

Page 12: ...erating Safety Interlock Switches This tractor is equipped with a safety interlock system for the protection of the operator If the interlock system should ever malfunction do not operate the tractor...

Page 13: ...t stop the engine disconnect the spark plug wire s and ground against the engine Thoroughly inspect the machine for any damage Repair the damage before restarting and operating If the blades are engag...

Page 14: ...d for your application Refer to Setting The Cutting Height earlier in this section Engaging the PTO Engaging the PTO transfers power to the cutting deck or other separately available attachments To en...

Page 15: ...which fastens it to the cutting deck This will allow the clippings to discharge out the side See Figure 8 Figure 8 Operating The Headlights To turn the tractor s headlights on Start the engine followi...

Page 16: ...See Figure 9B Balance the deck by using a wrench to turn the adjustment gear found immediately behind the hex cap screw just loosened clockwise up or counterclockwise down The deck is properly balanc...

Page 17: ...wheel in position for straight ahead travel In front of the axle measure the distance horizontally from the inside of the left rim to the inside of the right rim Note the distance Behind the axle mea...

Page 18: ...n the Briggs Stratton Operator Owner Manual packed with your unit Spark Plug The spark plug should be cleaned and the gap reset once a season Spark plug replacement is recommended at the start of each...

Page 19: ...r tractor are subject to wear and should be replaced if any signs of cracking shredding or rotting are present IMPORTANT The V belts found on your tractor are specially designed to engage and disengag...

Page 20: ...rive Belt NOTE Proper removal of the lower drive belt requires the removal of several tractor components Read through the following procedure prior to attempting it to determine if you feel you could...

Page 21: ...ure 17 Thread the idler adjustment rod inward or outward to lengthen or shorten the travel of the double idler bracket until proper adjustment is achieved Reassemble by following the above steps in re...

Page 22: ...cutting blades remove equal amounts of metal from both ends of the blades along the cutting edges parallel to the trailing edge at a 25 to 30 angle See Figure 19 Figure 19 IMPORTANT If the cutting edg...

Page 23: ...age capacity for replacement SECTION 9 OFF SEASON STORAGE Clean and lubricate the tractor as instructed in Section 7 MAINTAINING YOUR LAWN TRACTOR on page 17 of this manual before storing for an exten...

Page 24: ...oline Replace fuel filter if so equipped Clear vent or replace cap if damaged Drain fuel tank Refill with clean fresh less than 30 days old gasoline Replace air cleaner cartridge element or clean pre...

Page 25: ...G 17 751 0651 LH Exhaust Pipe Model G609G 18 751 3140 Oil Drain Valve 19 751 3141 Oil Drain Hose 20 751 3142 Oil Drain Cap 21 783 0615B Muffler Heat Shield 22 783 0625B Engine Heat Shield Model G609G...

Page 26: ...26 Models D609G G609G 31 33 27 16 35 9 23 23 5 32 28 30 29 43 23 24 36 25 42 12 34 22 26 6 11 41 40 37 42 3 7 15 1 19 13 4 2 4 18 20 10 8 14 9 5 17 38 27 21...

Page 27: ...od 22 625 0051 Headlight Assembly 23 710 0604A Self tapping Screw 5 16 18 x 625 24 751 0603 Fuel Cap 25 751 0658B Fuel Tank Three gallon Model G609G 751 0659A Fuel Tank Two gallon Model D609G 26 725 1...

Page 28: ...28 49 39 46 6 40 45 41 37 43 42 36 47 48 44 16 30 28 38 33 27 31 34 51 50 11 28 29 14 8 52 17 21 10 20 12 23 21 22 24 6 2 52 14 18 25 19 5 3 4 1 16 9 7 17 15 6 26 Models D609G G609G 13 35 54 53 32...

Page 29: ...26 783 0720A Deck Stabilizer Bracket 27 710 0260A Carriage Bolt 5 16 x 62 28 710 0604A Self tapping Screw 5 16 18 x 625 29 710 0895 Self tapping Screw 1 4 15 x 75 30 731 1990 Lift Lever Cover 31 731 2...

Page 30: ...30 Models D609G G609G 24 23 43 42 2 41 2 5 3 9 6 38 7 10 12 13 11 13 14 15 16 17 18 19 21 20 22 20 25 26 27 28 31 30 29 32 35 34 30 32 35 36 33 37 39 40 11 8 22 4 32 35 1...

Page 31: ...ing 38 ID 21 741 0656 Hex Flange Bearing 5 8 22 738 0372 Shoulder Spacer 38 ID 23 631 0027 Steering Wheel 13 25 24 731 0220 Steering Wheel Cap Round 25 638 0019 LH Axle Assembly 625 Diameter 26 638 00...

Page 32: ...7 40 8 44 37 47 15 17 1 19 50 26 27 24 10 49 19 55 30 32 20 42 14 39 16 61 3 9 13 76 62 88 69 53 54 25 41 57 58 19 23 64 68 71 70 58 65 65 56 58 33 77 72 58 63 69 60 66 59 21 75 33 52 31 68 64 23 23 7...

Page 33: ...783 0669 Idler Bracket 51 736 0430 Flat Washer 350 x 1 59 x 062 52 647 0031 Brake Control Assembly 53 647 0032 Speed Control Assembly 54 683 0266 Drive Pedal Assembly 55 714 0470 Cotter Pin 1 8 x 1 2...

Page 34: ...34 Models D609G G609G 10 12 20 1 29 21 22 25 19 26 10 30 28 27 18 2 4 4 2 17 24 23 11 5 3 13 6 7 12 8 12 14 15 21 9...

Page 35: ...Flat Washer 70 x 1 125 x 031 14 741 0336 Flange Bearing 5 8 x 3 4 x 3 4 15 741 0337 Flange Bearing 5 8 x 3 4 x 15 16 16 750 1238 Spacer 635 x 1 0 x 27 17 611 0133 Detent Shaft Assembly 18 618 0424 Di...

Page 36: ...D609G G609G 45 46 47 44 45 39 31 34 42 41 35 32 36 32 40 32 33 37 7 27 23 15 11 18 14 2 8 22 6 27 55 28 5 4 29 51 52 53 54 A A 26 21 17 10 9 3 25 24 30 16 12 9 19 11 1 13 38 50 57 56 9 10 48 49 B 11...

Page 37: ...444 Battery Strap 35 738 1020 Shoulder Screw 625 x 5 7 16 20 36 736 0407 Bell Washer 45 x 1 0 x 062 37 712 0459 Flange Lock Nut 7 16 20 38 783 1031A Hitch Plate 39 783 0349 Battery Tray 40 725 1426 So...

Page 38: ...Models D609G G609G 12 34 20 38 20 34 31 42 15 41 26 10 45 37 6 2 24 8 21 29 7 17 22 32 23 25 36 15 30 13 28 27 33 19 18 1 9 11 14 35 16 16 3 40 9 4 17 43 C C 37 10 44 B 39 46 19 5 49 50 51 32 47 48 5...

Page 39: ...n Spring 406 x 531 x 1 75 26 732 0470A Extension Spring 50 x 4 74 27 734 0973 Deck Wheel 5 x 1 38 28 736 0105 Bell Washer 401 x 87 x 063 29 736 0119 Lock Washer 5 16 30 736 0158 Lock Washer 5 8 31 736...

Page 40: ...ty on these items b Log splitter pumps valves and cylinders have a sepa rate one year warranty c Routine maintenance items such as lubricants filters blade sharpening and tune ups or adjustments such...

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