Troy-Bilt Horse T809H, Operator'S Manual

Page 1: ...ster meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by la...

Page 2: ...BOX 361131 www trovbilt com CL_E_NO OH 4413_ 330 558 7220 866 840 6483 Copy the model number here Copy the serial number here CUSTOMER SUPPORT PleasedoNOTretumthe unit to theretailer from whereit was...

Page 3: ...ty glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes 9 Wear sturdy rough s...

Page 4: ...ear drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff ditch or if an edge caves in 3 Do not try to stabilize the machine by putting your foot o...

Page 5: ...y check to make sure the blades come to complete stop within approximately 5 five seconds after operating the blade disengagement control If the blades do not stop within the this time frame your unit...

Page 6: ...h a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If operating a walk behind mower on such a slope it is extreme...

Page 7: ...s been packed within the steering wheel beneath steering wheel cap Carefully pry offthe steering wheel cap and remove the hardware With the wheels of the tractor pointing straight forward place steeri...

Page 8: ...ight hand deck roller bracket See Figure 6 or refer to DeckRollerHeight Adjustment on page 9 for more detailed instructions on adjusting the deck roller upward or downward Raise the deck lift arms up...

Page 9: ...lt routing diagram 3 8 Square Hole Spring Figure 5 Beck RollerHeightAdjustment To adjust the height of the rollers found on the rear of the mowing deck upward or downward proceed as follows Place the...

Page 10: ...gage Knob Lever B Choke Control C Parking Brake Button D Shift Lever E Cup Holder F Systems Indicator Monitor HourMeter G Throttle Control Lever Figure7 H Ignition Switch I Brake Pedal J Drive Pedal K...

Page 11: ...right front side of the tractor along the running board Depress the drive pedal with your fight foot when the tractor shift lever is in either FORWARD or REVERSE to cause the tractor to move Ground s...

Page 12: ...o Operations section in this manual for detailed instructions NOTE Cruise control can not be engaged at the tractor s fastest ground speed If the operator should attempt to do so the tractor will auto...

Page 13: ...the deck lift lever in any of the six different cutting height notches on the dght side of the fender Adjust the deck wheels so that they are between inch and inch above the ground when the tractor is...

Page 14: ...ic starter DrivingOnSlopes Refer to the Slope Gauge on page 6 to help determine slopes where you may operate the tractor safely i_ WARNING Do not mow on inclines with a slope in excess of 15 degrees a...

Page 15: ...de Stop position This will cut off power to deck or other attachments Mowing _WARNING To help avoid blade contact or a thrown object injury keep bystanders helpers children and pets at least 75 feet f...

Page 16: ...ng drag links if 1 The tractor turns tighter in one direction than the other or 2 While the ball joints are being replaced Adjust the drag links so that equal lengths are threaded into the ball joints...

Page 17: ...utside of the right blade tip to the ground Both measurements taken should be equal If they re not proceed to the next step Loosen but do not remove the hex cap screw on the left deck hanger bracket S...

Page 18: ...ning Refill the engine with new motor oil IMPORTANT Refer to the engine manual for details about quantity and proper weight of motor oil Air Cleaner Service the pre cleaner if so equipped and cartridg...

Page 19: ...ing deck proceed as follows Place the PTO knob lever in the Blade Stop position and engage the parking brake Lower the deck by moving the deck lift lever into the bottom notch on the right fender Remo...

Page 20: ...ension on the PTO belt Model T809H only Remove the PTO belt from the engine pulley and from around the PTO idler pulleys Model Z809K Electric PTO Clutch Model Z809K only Remove the PTO belt from the e...

Page 21: ...UpperDriveBelt Locate the transmission idler pulley on the upper drive belt by looking through the battery tray opening See Figure 18 Grasp the bracket and pivot the transmission idler pulley toward...

Page 22: ...al See Figure 19 Double idler Bracket o e Adju rRod Front of Tractor NOTE Viewshownfromabove tractor Figure 19 Adjust the drive pedal after replacing the drive belts on your tractor if necessary as fo...

Page 23: ...unds Worn I_lade Blade Separation Edge Wind Wing Sharpen edge evenly Figure 22 _ WARNING Before servicing repairing or inspecting always disengage PTO move shift lever into neutral position set parkin...

Page 24: ...tractor away from the battery and stand back 5 Start the stalled tractor and leave it running to charge the battery 6 Disconnect the negative jumper cable from the tractor 7 Disconnect the other end o...

Page 25: ...tainer Toolbox mounts on rear of tractor FastAttach TM Deluxe Tractor Sunshade FastAttach TM Sleeve Hitch Manual Lift FastAttach TM Triple Bagger Grass Collector For 46 inch Decks Only FastAttach TM 4...

Page 26: ...f so equipped Clear vent or replace cap if damaged Drain fuel tank Refill with clean fresh less than 30 days old gasoline Replace air cleaner cartridge element or clean pre cleaner if so equipped Fill...

Page 27: ...51 3142 783 0615C 783 0625C 746 1086 725 0157 DESCRIPTION Self tapping Screw 8 18 x 5 Self tapping Screw 1 4 20 x 5 AB Screw 5 16 12 x 75 Screw 10 32 x 625 Socket Cap Screw 5 16 18 x 625 Self tapping...

Page 28: ...Models Z809H Z809K 17 26 24 21 2 54 28...

Page 29: ...ew 1 4 20 x 75 Truss Phillips Screw 1 4 20 x 625 Ignition Switch Clamp 9 16 Self tapping Screw 1 4 20 x 75 U type Speed Nut 1 4 20 Bell Washer 265 x 75 x 062 Systems Indicator Monitor Hour Meter Hex N...

Page 30: ...ModelsT809H Z809K 46 38 27 14 d 3 3O...

Page 31: ...abilizer Bracket Carriage Bolt 5 16 x 62 AB Screw 5 16 12 x 75 Self tapping Screw 1 4 15 x 75 Lift Lever Cover REF NO 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 54 55 56 57 58 5...

Page 32: ...ModelsT809H Z809K 11 38 14 20 7 30 4O 34 29 26 32...

Page 33: ...Screw 3 8 16 x 1 RH Drag Link LH Drag Link Jam Nut 7 16 20 Hex Nut 3 8 24 Lock Nut 3 8 16 Flange Lock Nut 7 16 20 Flange Lock Nut 5 16 18 Steering Gear 11 90 Ratio Steering Pinion Gear Ball Joint 7 1...

Page 34: ...Models T809H Z809K 46 44 43 41 35 12 78 57 59 74 71 72 Refer to pages 36 and 37 for break down of this assembly 53 34...

Page 35: ...Speed Lock Bolt 5 16 24 x 0 75 Hex Bolt 1 4 20 x 0 75 REF NO 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 PART NO 712 3027 718 04012 7...

Page 36: ...ModelsT809H Z809K 38 30 9 8 2O 1 36...

Page 37: ...6 x 0 75 Ball Bearing Wheel Hub Assembly Differential Axle Assembly Upper Housing Flanged Bearing Brake Assembly Flanged Bearing TT Screw 1 4 20 x 1 0 Drive Shaft Output Shaft 9 tooth Sprocket 16 toot...

Page 38: ...Plate Spacer Hex Split Flange Bearing Battery Tray Flange Lock Nut 7 16 20 Deck Stop Self Tapping Screw 5 16 18 x 625 Compression Spring 1 28 x 3 5 Battery Strap Shoulder Screw 625 x 5 7 16 20 Re No...

Page 39: ...PTO Belt Elec PTO Clutch Mod Z809K PTO Clutch Anti rot Brakt Hex Cap Screw 3 8 16 x 2 5 Hex Hd Wash Screw 5 16 18 x 875 Flange Lock Nut 3 8 16 Extension Spring 62 x 5 62 Flange Lock Nut 5 16 18 Hex C...

Page 40: ...ModelT809H 7oS 7 LL 12 21 24 54 5 I 2_ 62 4O...

Page 41: ...1 38 Lock Washer Bell Washer Flat Washer Lock Washer Water Nozzle Shoulder Spacer Shoulder Screw 3 8 16 Blade 16 28 Three in One Blade 14 88 Three in One Cable Bracket Rod Deck Release Handle Rod Fron...

Page 42: ...ModelZ809K 5 40 47 14 72 44 39 l 77 76 26 42...

Page 43: ...Lock Washer Flat Washer 406 ID X 1 5 x 1lga Washer Flat 38 ID x 93 OD x 110 Water Nozzle Deck Wash Out System Shoulder Screw 750 x 47 12 Shoulder Screw Shoulder Screw Blade 18 50 Deck Release Handle...

Page 44: ...ents and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products...