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12

Gas & Oil Fill-Up 

Service the engine with gasoline and oil as instructed in 
the separate engine manual packed with your unit. Read 
instructions carefully.

Starting the Engine

WARNING: Always keep hands and 
feet clear of moving parts. Do not use 
a pressurized starting fluid. Vapors are 
flammable.

NOTE: Allow the engine to warm up for a few minutes 
after starting. The engine will not develop full power until 
it reaches operating temperatures.

Engines with Starter Handle 
(non-electric start)

IMPORTANT: Do not pull the starter handle with engine 
running.

Insert ignition key fully into slot. Make sure it snaps 

1. 

into place. DO NOT turn ignition key. The engine 
cannot start unless the key is inserted into ignition 
switch. 
Move throttle control to FAST (rabbit) position.

2. 

Move choke to the CHOKE position (cold engine 

3. 

start). If engine is warm, place choke in RUN 
position.
Push primer three (3) times, making sure to cover 

4. 

vent hole when pushing. If engine is warm, push 
primer only once. Always cover vent hole when 
pushing. Cool weather may require priming to be 
repeated. 
Pull gently on the starter handle until it begins to 

5. 

resist, then pull quickly and forcefully to overcome 
the compression. Do not release the handle and al-
low it to snap back. Return rope SLOWLY to original 
position. If required, repeat this step.
As the engine warms, slowly rotate the choke 

6. 

control to RUN position. If the engine falters, restart 
engine and run with choke at half-choke position 
for a short period of time, and then slowly rotate the 
choke into RUN position.

Engines with Electric Starters

WARNING: The electric starter is 
equipped with a grounded three-wire 
power cord and plug, and is designed 
to operate on 120 volt AC household 
current. It must be used with a properly 
grounded three-prong receptacle at all 
times to avoid the possibility of electric 
shock. Follow all instructions carefully 
prior to operating the electric starter. 

WARNING: DO NOT use electric starter 
in rain.

Determine that your home’s wiring is a three-wire 

1. 

grounded system. Ask a licensed electrician if you 
are unsure. If you have a grounded three-prong 
receptacle, proceed as follows. If you do not have the 
proper house wiring, DO NOT use the electric starter 
under any conditions.
Insert ignition key fully into slot. Make sure it snaps 

2. 

into place. DO NOT turn ignition key. 

The engine 

cannot start unless the key is inserted into 
ignition switch. 
 Plug the extension cord into the electric switch 

3. 

box located on the engine. Plug the other end of 
extension cord into a three-prong 120-volt, grounded, 
AC outlet in a well-ventilated area. 
Move throttle control to FAST (rabbit) position.

4. 

Move choke to the CHOKE position (cold engine 

5. 

start). If engine is warm, place choke in RUN 
position.
Push primer three (3) times, making sure to cover 

6. 

vent hole when pushing. If engine is warm, push 
primer only once. Always cover vent hole when 
pushing. Cool weather may require priming to be 
repeated. 
Push starter button to start engine. 

7. 

Once the engine 

starts, immediately release starter button. Electric 
starter is equipped with thermal overload protection; 
system will temporarily shut-down to allow starter to 
cool if electric starter becomes overloaded.
As the engine warms, slowly rotate the choke control 

8. 

to RUN position. If the engine falters, restart engine 
and run with choke at half-choke position for a short 
period of time, and then slowly rotate the choke into 
RUN position.
After engine is running, disconnect power cord from 

9. 

electric starter. When disconnecting, always unplug 
the end at the wall outlet before unplugging the 
opposite end from the engine.

Stopping the Engine

WARNING: To avoid unsupervised engine operation, 

never leave the engine unattended while 
running. Turn the engine off after use 
and remove ignition key
Run engine for a few minutes before 
stopping to help dry off any moisture on the 
engine.

Move throttle control to STOP position.

1. 

Remove the ignition key. Removing the key will 

2. 

reduce the possibility of unauthorized starting of the 
engine while equipment is not in use. 

Keep the key 

in a safe place. The engine cannot start without 
the ignition key.
 Wipe all snow and moisture from the area around the 

3. 

engine as well as the area in and around the drive 
control and auger control. Also, engage and release 
both controls several times.

WARNING

Read, understand, 
and follow all instruc-
tions and warnings 
on the machine and 
in this manual before 
operating.

Use extreme care 
when handling 
gasoline. Gasoline is 
extremely flammable 
and the vapors are 
explosive. Never
 fuel 
the machine indoors 
or while the engine 
is hot or running. 
Extinguish cigarettes, 
cigars, pipes and 
other sources of 
ignition.

If your home’s wir-
ing system is not a 
three-wire grounded 
system, do not use 
this electric starter 
under any conditions.

If your home 
electrical system 
is grounded, but a 
three-hole receptacle 
is not available, do 
not use your snow 
thrower’s electric 
starter.

Summary of Contents for Snow Thrower

Page 1: ...nance Troubleshooting Parts Lists Warranty P O Box 1386 KITCHENER ONTARIO N2G 4J1 PRINTED IN U S A IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION OPERATOR S MANUAL Two Stage Snow Thrower www troybilt ca 769 05189 6 24 09 ...

Page 2: ... at 1 800 668 1238 3 The engine manufacturer is responsible for all engine related issues in terms of performance power rating specifications warranty and service Depending on the engine manufacturer more information is included in this publication or packed separately with this product Please have your unit s model number and serial number ready when you call See previous section to locate this i...

Page 3: ... before refueling WARNING CARBON MONOXIDE Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas WARNING ELECTRICAL SHOCK Do not use the engine s electric starter in the rain 1 Safety Symbols This page depicts and describes safety symbols that may appear on this product Read understand and follow all instructions on the machine...

Page 4: ...uel tank Fill tank to no more than inch below bottom of filler neck to provide space for fuel expan sion g Replace gasoline cap and tighten securely h If gasoline is spilled wipe it off the engine and equipment Move machine to another area Wait 5 minutes before starting the engine i Never store the machine or fuel container inside where there is an open flame spark or pilot light e g furnace water...

Page 5: ...rnor controls the maximum safe operating speed of the engine 5 Snowthrower shave plates and skid shoes are subject to wear and damage For your safety protection frequently check all components and replace with original equipment manufac turer s OEM parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety 6 Check controls...

Page 6: ...ack on upper handle as shown in Figure 3 1 Align upper handle with the lower handle b Tighten hand knobs securing upper handle to lower handle Chute Assembly 1 Remove cotter pin wing nut and hex screw from chute control assembly and clevis pin and cotter pin from chute support bracket See Figure 3 2 Position the chute assembly over the chute base 2 Place chute onto chute base and secure chute cont...

Page 7: ...e rotation 6 Insert hex rod into chute control assembly Push rod into chute control assembly as far as possible keeping the holes at both ends of the hex rod pointing upward See Figure 3 6 and 3 7 7 Insert the hex rod into the pinion gear below the joystick Make sure to line up the hole in the rod with the arrow on the pinion gear See Fig 3 7 NOTE The hole is a reference for aligning the rod with ...

Page 8: ...r Control Test in the Operating sec tion Read and follow all instructions carefully and perform all adjustments to verify your snow thrower is operating safely and properly Clean Out Tool The clean out tool is mounted to the rear of the auger housing with a mounting clip and a cable tie at the factory Cut the cable tie before operating the snow thrower See Figure 3 10 Shear Pin Storage optional An...

Page 9: ...price and availability Lamp Wiring Harness If equipped The post on the cable tie attaching the lamp wiring harness to the lower handle should be plugged into the hole in the lower handle Pull the slack portion of the wiring harness through the cable tie to prevent interfer ence with the recoil starter handle See Figure 3 12 Skid Shoes Position the skid shoes based on surface conditions Adjust upwa...

Page 10: ...uel directly into the engine s carburetor to aid in cold weather starting Oil Fill Engine oil level can be checked and oil added through the oil fill Ignition Key The ignition key is a safety device Insert key and snap in place do not turn ignition key Pull the key out halfway to stop the engine Remove key when the unit is not in use Throttle Control The throttle control regulates the speed of the...

Page 11: ... proper cold weather outerwear for the operator s hands It is recommended that the snow thrower operator wear gloves mittens to avoid extremities of winter while operating this equipment Augers When engaged the augers rotate and draw snow into the auger housing Skid Shoes Position the skid shoes based on surface conditions Adjust upward for hard packed snow Adjust downward when operating on gravel...

Page 12: ...the key is inserted into ignition switch Plug the extension cord into the electric switch 3 box located on the engine Plug the other end of extension cord into a three prong 120 volt grounded AC outlet in a well ventilated area Move throttle control to FAST rabbit position 4 Move choke to the CHOKE position cold engine 5 start If engine is warm place choke in RUN position Push primer three 3 times...

Page 13: ...ing in the operator s position behind the snow thrower engage the auger When selecting a Drive Speed use the slower speeds until you are comfortable and familiar with the operation of the snow thrower NEVER reposition the shift lever change speeds or direction of travel without first releasing the drive control and bringing the snow thrower to a complete stop Doing so will result in premature wear...

Page 14: ...the adjustment of the drive control as follows 1 With the drive control released push the snow thrower gently forward The unit should roll freely 2 Engage the drive control and gently attempt to push the snow thrower forward The wheels should not turn The unit should not roll freely 3 With the drive control released move the shift lever back and forth between the R2 position and the F6 position se...

Page 15: ... picked up and thrown by the auger causing personal injury or damage to the snow thrower If for some reason you have to operate the snow thrower on gravel keep the skid shoe in the highest position for maximum clearance between the ground and the shave plate Figure 5 5 Steel Reversible Figure 5 6 Plastic Reversible Skid Shoes The space between the skid shoes and the ground can be adjusted For clos...

Page 16: ... least once a season remove the shear pins on auger shaft Spray lubricant inside shaft around the spacers Also lubricate the flange bearings found at either end of the shaft See Figure 6 2 Augers The augers are secured to the spiral shaft with shear pins and cotter pins If the auger should strike a foreign object or ice jam the snow thrower is designed so that the pins may shear Refer to Figure 6 ...

Page 17: ...et to reinstall the shoulder screw and reconnect the spring to the frame after installing a replacement auger belt NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils also result in higher oil consumption when used above 32ºF 0ºC Check your snow thrower s engine oil level more frequently to avoid possible engine damage from running low on o...

Page 18: ... required and several com ponents must be removed and in order to replace the snow thrower s friction wheel rubber See an authorized Service Dealer to have the friction wheel rubber replaced or phone Customer Support as instructed on page 2 for information on ordering a Service Manual To inspect the friction wheel proceed as follows 1 Carefully pivot the snow thrower up and forward so that it rest...

Page 19: ...nter 1 Carburetor not adjusted properly Loss of power 1 Connect and tighten spark plug wire 2 Remove ice and snow from gas cap Be certain vent is clear 3 Contact Service Center 1 Spark plug wire loose 2 Gas cap vent plugged 3 Exhaust port plugged Unit fails to propel itself 1 Adjust drive control cable Refer to Adjustments 2 Replace drive belt 3 Replace friciton wheel 1 Drive control cable in need...

Page 20: ... battery will not hold a charge MTD PRODUCTS LIMITED will replace the battery at no charge to the original purchaser Additional Limited Thirty Day Warranty on Battery if equipped After ninety 90 days but within one hundred twenty 120 days from the date of purchase MTD PRODUCTS LIMITED will replace the defective battery for the original purchaser for a cost of one half of the current retail price o...

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