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Safe  

Operation 

Practices

Training

1.  Read, understand, and follow all instructions on the machine 

and in the manual(s) before attempting to assemble and 
operate. Keep this manual in a safe place for future and 
regular reference and for ordering replacement parts. 

2.  Be familiar with all controls and their proper operation. Know 

how to stop the machine and disengage them quickly.

3.  Never allow children under 14 years old to operate this 

machine. Children 14 years old and over should read and 
understand the instructions and safe operation practices in this 
manual and on the machine and be trained and supervised by 
an adult.

4.  Never allow adults to operate this machine without proper 

instruction. 

5.  Thrown objects can cause serious personal injury. Plan your 

snow-throwing pattern to avoid discharge of material toward 
roads, bystanders and the like. 

6.  Keep bystanders, helpers, pets and children at least 75 feet 

from the machine while it is in operation. Stop machine if 
anyone enters the area.

7.  Exercise caution to avoid slipping or falling, especially when 

operating in reverse.

Preparation

Thoroughly inspect the area where the equipment is to be used. 
Remove all doormats, newspapers, sleds, boards, wires and 
other foreign objects, which could be tripped over or thrown by 
the auger/impeller. 
1.  Always wear safety glasses or eye shields during operation 

and while performing an adjustment or repair to protect your 
eyes. Thrown objects which ricochet can cause serious injury 
to the eyes.

2.  Do not operate without wearing adequate winter outer 

garments. Do not wear jewelry, long scarves or other loose 
clothing, which could become entangled in moving parts. 
Wear footwear which will improve footing on slippery 
surfaces. 

3.  Use a grounded three-wire extension cord and receptacle for 

all units with electric start engines. 

4.  Adjust collector housing height to clear gravel or crushed rock 

surfaces. 

5.  Disengage all control levers before starting the engine. 
6.  Never attempt to make any adjustments while engine is 

running, except where specifically recommended in the 
operator’s manual.

7.  Let engine and machine adjust to outdoor temperature before 

starting to clear snow. 

Safe Handling of Gasoline

To avoid personal injury or property damage use extreme care in 
handling gasoline. Gasoline is extremely flammable and the vapors 
are explosive. Serious personal injury can occur when gasoline 
is spilled on yourself or your clothes, which can ignite. Wash your 
skin and change clothes immediately.
 

a.  Use only an approved gasoline container.

 

b.  Extinguish all cigarettes, cigars, pipes and other sources of 

ignition.

 

c.  Never fuel machine indoors. 

 

d.  Never remove gas cap or add fuel while the engine is hot or 

running. 

 

e.  Allow engine to cool at least two minutes before refueling.

 

f.  Never over fill fuel tank. Fill tank to no more than ½ inch 

below bottom of filler neck to provide space for fuel expan-
sion.

 

g.  Replace gasoline cap and tighten securely.

 

h.  If gasoline is spilled, wipe it off the engine and equipment. 

Move machine to another area. Wait 5 minutes before 
starting the engine.

 

i.  Never store the machine or fuel container inside where 

there is an open flame, spark or pilot light (e.g. furnace, 
water heater, space heater, clothes dryer etc.). 

 

j.  Allow machine to cool at least 5 minutes before storing

 

k.  Never fill containers inside a vehicle or on a truck or trailer 

bed with a plastic liner. Always place containers on the 
ground away from your vehicle before filling.

 

l.  If possible, remove gas-powered equipment from the truck 

or trailer and refuel it on the ground. If this is not possible, 
then refuel such equipment on a trailer with a portable 
container, rather than from a gasoline dispenser nozzle.

 

m. Keep the nozzle in contact with the rim of the fuel tank or 

container opening at all times until fueling is complete. Do 
not use a nozzle lock-open device.

Operation

1.  Do not put hands or feet near rotating parts, in the auger/impel-

ler housing or chute assembly. Contact with the rotating parts 
can amputate hands and feet. 

2.  The auger/impeller control lever is a safety device. Never 

bypass its operation. Doing so makes the machine unsafe and 
may cause personal injury. 

3.  The control levers must operate easily in both directions and 

automatically return to the disengaged position when released. 

4.  Never operate with a missing or damaged chute assembly. 

Keep all safety devices in place and working.

5.  Never run an engine indoors or in a poorly ventilated area. 

Engine exhaust contains carbon monoxide, an odorless and 
deadly gas. 

6.  Do not operate machine while under the influence of alcohol or 

drugs. 

7.  Muffler and engine become hot and can cause a burn. Do not 

touch.

WARNING: Engine Exhaust, some of its constituents, and certain vehicle compo-
nents contain or emit chemicals known to State of California to cause cancer and 
birth defects or other reproductive harm.

WARNING

This symbol points 
out important safety 
instructions which, 
if not followed, could 
endanger the per-
sonal safety and/or 
property of yourself 
and others. Read and 
follow all instructions 
in this manual before 
attempting to operate 
this machine. Failure 
to comply with these 
instructions may 
result in personal 
injury. When you see 
this symbol, 

HEED 

ITS WARNING!

Your Responsibility 
Restrict the use 
of this power machine 
to persons who read, 
understand 
and follow the warnings 
and instructions 
in this manual 
and on the machine. 

DANGER: This machine was built to be operated according to the safe operation practices in this 
manual. As with any type of power equipment, carelessness or error on the part of the operator can 
result in serious injury. This machine is capable of amputating hands and feet and throwing objects. 
Failure to observe the following safety instructions could result in serious injury or death.

Summary of Contents for Snow Thrower

Page 1: ...nance Troubleshooting Parts Lists Warranty P O Box 1386 KITCHENER ONTARIO N2G 4J1 PRINTED IN U S A IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION OPERATOR S MANUAL Two Stage Snow Thrower www troybilt ca 769 05189 6 24 09 ...

Page 2: ... at 1 800 668 1238 3 The engine manufacturer is responsible for all engine related issues in terms of performance power rating specifications warranty and service Depending on the engine manufacturer more information is included in this publication or packed separately with this product Please have your unit s model number and serial number ready when you call See previous section to locate this i...

Page 3: ... before refueling WARNING CARBON MONOXIDE Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas WARNING ELECTRICAL SHOCK Do not use the engine s electric starter in the rain 1 Safety Symbols This page depicts and describes safety symbols that may appear on this product Read understand and follow all instructions on the machine...

Page 4: ...uel tank Fill tank to no more than inch below bottom of filler neck to provide space for fuel expan sion g Replace gasoline cap and tighten securely h If gasoline is spilled wipe it off the engine and equipment Move machine to another area Wait 5 minutes before starting the engine i Never store the machine or fuel container inside where there is an open flame spark or pilot light e g furnace water...

Page 5: ...rnor controls the maximum safe operating speed of the engine 5 Snowthrower shave plates and skid shoes are subject to wear and damage For your safety protection frequently check all components and replace with original equipment manufac turer s OEM parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety 6 Check controls...

Page 6: ...ack on upper handle as shown in Figure 3 1 Align upper handle with the lower handle b Tighten hand knobs securing upper handle to lower handle Chute Assembly 1 Remove cotter pin wing nut and hex screw from chute control assembly and clevis pin and cotter pin from chute support bracket See Figure 3 2 Position the chute assembly over the chute base 2 Place chute onto chute base and secure chute cont...

Page 7: ...e rotation 6 Insert hex rod into chute control assembly Push rod into chute control assembly as far as possible keeping the holes at both ends of the hex rod pointing upward See Figure 3 6 and 3 7 7 Insert the hex rod into the pinion gear below the joystick Make sure to line up the hole in the rod with the arrow on the pinion gear See Fig 3 7 NOTE The hole is a reference for aligning the rod with ...

Page 8: ...r Control Test in the Operating sec tion Read and follow all instructions carefully and perform all adjustments to verify your snow thrower is operating safely and properly Clean Out Tool The clean out tool is mounted to the rear of the auger housing with a mounting clip and a cable tie at the factory Cut the cable tie before operating the snow thrower See Figure 3 10 Shear Pin Storage optional An...

Page 9: ...price and availability Lamp Wiring Harness If equipped The post on the cable tie attaching the lamp wiring harness to the lower handle should be plugged into the hole in the lower handle Pull the slack portion of the wiring harness through the cable tie to prevent interfer ence with the recoil starter handle See Figure 3 12 Skid Shoes Position the skid shoes based on surface conditions Adjust upwa...

Page 10: ...uel directly into the engine s carburetor to aid in cold weather starting Oil Fill Engine oil level can be checked and oil added through the oil fill Ignition Key The ignition key is a safety device Insert key and snap in place do not turn ignition key Pull the key out halfway to stop the engine Remove key when the unit is not in use Throttle Control The throttle control regulates the speed of the...

Page 11: ... proper cold weather outerwear for the operator s hands It is recommended that the snow thrower operator wear gloves mittens to avoid extremities of winter while operating this equipment Augers When engaged the augers rotate and draw snow into the auger housing Skid Shoes Position the skid shoes based on surface conditions Adjust upward for hard packed snow Adjust downward when operating on gravel...

Page 12: ...the key is inserted into ignition switch Plug the extension cord into the electric switch 3 box located on the engine Plug the other end of extension cord into a three prong 120 volt grounded AC outlet in a well ventilated area Move throttle control to FAST rabbit position 4 Move choke to the CHOKE position cold engine 5 start If engine is warm place choke in RUN position Push primer three 3 times...

Page 13: ...ing in the operator s position behind the snow thrower engage the auger When selecting a Drive Speed use the slower speeds until you are comfortable and familiar with the operation of the snow thrower NEVER reposition the shift lever change speeds or direction of travel without first releasing the drive control and bringing the snow thrower to a complete stop Doing so will result in premature wear...

Page 14: ...the adjustment of the drive control as follows 1 With the drive control released push the snow thrower gently forward The unit should roll freely 2 Engage the drive control and gently attempt to push the snow thrower forward The wheels should not turn The unit should not roll freely 3 With the drive control released move the shift lever back and forth between the R2 position and the F6 position se...

Page 15: ... picked up and thrown by the auger causing personal injury or damage to the snow thrower If for some reason you have to operate the snow thrower on gravel keep the skid shoe in the highest position for maximum clearance between the ground and the shave plate Figure 5 5 Steel Reversible Figure 5 6 Plastic Reversible Skid Shoes The space between the skid shoes and the ground can be adjusted For clos...

Page 16: ... least once a season remove the shear pins on auger shaft Spray lubricant inside shaft around the spacers Also lubricate the flange bearings found at either end of the shaft See Figure 6 2 Augers The augers are secured to the spiral shaft with shear pins and cotter pins If the auger should strike a foreign object or ice jam the snow thrower is designed so that the pins may shear Refer to Figure 6 ...

Page 17: ...et to reinstall the shoulder screw and reconnect the spring to the frame after installing a replacement auger belt NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils also result in higher oil consumption when used above 32ºF 0ºC Check your snow thrower s engine oil level more frequently to avoid possible engine damage from running low on o...

Page 18: ... required and several com ponents must be removed and in order to replace the snow thrower s friction wheel rubber See an authorized Service Dealer to have the friction wheel rubber replaced or phone Customer Support as instructed on page 2 for information on ordering a Service Manual To inspect the friction wheel proceed as follows 1 Carefully pivot the snow thrower up and forward so that it rest...

Page 19: ...nter 1 Carburetor not adjusted properly Loss of power 1 Connect and tighten spark plug wire 2 Remove ice and snow from gas cap Be certain vent is clear 3 Contact Service Center 1 Spark plug wire loose 2 Gas cap vent plugged 3 Exhaust port plugged Unit fails to propel itself 1 Adjust drive control cable Refer to Adjustments 2 Replace drive belt 3 Replace friciton wheel 1 Drive control cable in need...

Page 20: ... battery will not hold a charge MTD PRODUCTS LIMITED will replace the battery at no charge to the original purchaser Additional Limited Thirty Day Warranty on Battery if equipped After ninety 90 days but within one hundred twenty 120 days from the date of purchase MTD PRODUCTS LIMITED will replace the defective battery for the original purchaser for a cost of one half of the current retail price o...

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