background image

26

S

ection

 7— S

ervice

Changing the Deck Engagement Belt

WARNING! 

Shut the engine off and remove key if 

so equipped before removing the cutting blade(s) 

for sharpening or replacement. Protect your hands 

by using heavy gloves when grasping blades and 

pulleys.

WARNING! 

The V-belts found on your mower are 

specially designed to engage and disengage safely. 

A substitute (non-OEM) V-belt can be dangerous by 

not disengaging completely. For a proper working 

machine, use factory approved belts.

All belts on your mower are subject to wear and should be 

replaced if any signs of wear are present . To change or replace 

the deck engagement belt on your mower, proceed as follows:

1. 

Remove the cutting deck from the mower as instructed 

earlier in this section.

WARNING! 

Avoid pinching injuries. Never place 

your fingers on the idler spring or between the belt 

and a pulley while removing the belt

2. 

Remove the belt cover as instructed earlier in this section. 

See Fig. 7-1.

3. 

Remove the belt keeper as instructed earlier in this section. 

See Fig. 7-2 

4. 

Loosen, but not remove, the nut and bolt which secures 

each deck idler pulley. See Fig. 7-8.

5. 

Remove the belt from around all pulleys.

6. 

Route the new belt as illustrated in Fig. 7-8.

7. 

Retighten the nuts and bolts which secure each idler 

pulley.

8. 

Reattach the belt keeper and belt cover.

Changing the Deck Timing Belt

Several components must be removed and special tools used 

in order to change the mower deck’s timing belt. See your 

authorized service dealer to have the deck’s timing belt replaced.

Changing the Transmission Drive Belt

Several components must be removed and special tools used in 

order to change the mower’s transmission drive belt. See your 

authorized service dealer to have the transmission drive belt 

replaced.

Fuse (Electric Start Models Only)

WARNING! 

Before servicing, repairing, or 

inspecting, always disengage blades, stop engine 

and remove key to prevent unintended starting. 

A fuse is installed in your mower’s wiring harness to protect the 

mower’s electrical system from damage caused by excessive 

amperage.
If the electrical system does not function, or your mower’s 

engine will not crank, first check to be certain that the fuse has 

not blown. It is located near the battery.

CAUTION: 

Always use a replacement fuse with the 

same amperage capacity as the blown fuse.

Deck Idler 

Pulleys

Figure 7-8

Summary of Contents for TB WC33 XP

Page 1: ...Set Up Operation Maintenance Service Troubleshooting Warranty WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WITH...

Page 2: ...eft side of the machine are observed from the operating position The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warranty a...

Page 3: ...and pets at least 75 feet from mower while it is in operation Stop machine if anyone enters area 9 Always wear safety glasses or safety goggles during operation and while performing an adjustment or...

Page 4: ...ment while the engine is running 26 Only use parts and accessories made for this machine by the manufacturer Failure to do so can result in personal injury 27 When starting engine pull cord slowly unt...

Page 5: ...frequent intervals for proper tightness Also visually inspect blade for damage e g bent cracked worn Replace blade with the original equipment manufacture s O E M blade only listed in this manual Use...

Page 6: ...al combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrestor meeting ap...

Page 7: ...jury keep hands and feet away Do not operate unless discharge cover or grass catcher is in its proper place If damaged replace immediately DANGER BYSTANDERS Do not mow when children or others are arou...

Page 8: ...ct See Figure 1 and Figure 2 4 Adjust gauge up or down until the left corner touches the slope See Figure 1 and Figure 2 5 If there is a gap below the gauge the slope is too steep for safe operation S...

Page 9: ...position could result in serious personal injury and or property damage Attaching the Battery Cables forElectricStartModels NOTE The positive battery terminal is marked Pos The negative battery termin...

Page 10: ...ews and two nuts removed earlier See Fig 3 6 inset Figure 3 3 Figure 3 4 Figure 3 5 Figure 3 6 Unfolding the Handle 1 Remove the star knobs and carriage screws from the lower handle See Fig 3 3 2 Pivo...

Page 11: ...cap by turning it counterclockwise Use only clean fresh no more than 30 days old unleaded gasoline Fill the tank no higher than four inches below the top of the filler neck to allow space for fuel exp...

Page 12: ...in the fast position The throttle choke control is used to adjust engine speeds to activate the engine choke and to stop the engine Always run engine with the throttle choke control lever in the fast...

Page 13: ...engage the mowing deck To operate press and hold the lever against the handlebar grip To stop the blades release the blade control WARNING Never attempt to start the engine with the blade control enga...

Page 14: ...D will alternately flash the recorded hours CHG and OIL for five minutes after every 50 hours of recorded operation elapse The maintenance interval lasts for two hours from 50 52 100 102 150 152 etc T...

Page 15: ...NOTE Never leave the throttle choke control in the CHOKE while operating the mower Doing so will result in a rich fuel mixture and cause the engine to run poorly Stopping the Engine WARNING If you str...

Page 16: ...st ground speeds especially if a mulch kit or grass collector is installed Do not cut the grass too short Short grass is prone to weed growth and yellows quickly in dry weather Always operate the mowe...

Page 17: ...ht side tab A of the baffle into the bracket on the deck See Fig 5 1 2 Insert the mulch baffle into the discharge opening B See Fig 5 1 3 Once it s positioned in the deck opening push the baffle towar...

Page 18: ...the right side of the handle See Fig 6 1 3 Pivot the support tube forward to allow room to connect the oil drain hose to the oil drain valve See Fig 6 1 4 Pop open the protective cap on the end of th...

Page 19: ...low debris to accumulate around the cooling fins of the engine the transmission s cooling fan or on any other part of the machine especially the belts and pulleys Smart Jet Your mower s deck is equipp...

Page 20: ...ls Each of the front wheel axles and casters is equipped with a grease fitting See Fig 6 4 Lubricate with a No 2 multi purpose grease applied with a grease gun after every 25 hours of mower operation...

Page 21: ...roperty damage Adjustments WARNING Shut the engine off and remove the ignition key if so equipped before making adjustments Handle Height The upper handle is secured to two support bars that can be ad...

Page 22: ...P Check Air Filter P Replace Air Filter Element P Change Engine Oil P Clean Battery Terminals P P Clean Engine Cooling Fins P P Clean Finger Guard and around Muffler P Lube Front Wheels and Casters P...

Page 23: ...at various places under the deck s edge These will temporarily support the deck as you unmount it 4 Use the deck height lever to lower the deck so that it rests on the wood blocks 5 Remove the screw a...

Page 24: ...ly after you ve struck a foreign object Do not operate the machine until damaged components are replaced To remove the blades proceed as follows 1 Remove the deck from beneath the mower refer to Cutti...

Page 25: ...the battery always connect the POSITIVE Red wire its terminal first followed by the NEGATIVE Black wire Jump Starting WARNING Never jump start a damaged or frozen battery Be certain the vehicles do n...

Page 26: ...hich secures each deck idler pulley See Fig 7 8 5 Remove the belt from around all pulleys 6 Route the new belt as illustrated in Fig 7 8 7 Retighten the nuts and bolts which secure each idler pulley 8...

Page 27: ...air cleaner paper element Engine overheats 1 Engine oil level low 2 Air flow restricted 1 Fill crankcase with proper amount and weight of oil 2 Clean grass clippings and debris from around the engine...

Page 28: ...4139 Belt Mowing Deck Engagement 942 04154A Deck Blade 634 04343 Wheel Front 634 04285 Wheel Back Phone 800 828 5500 or 330 558 7220 to order replacement parts or a complete Parts Manual have your ful...

Page 29: ...scharge Chute Assembly 631 04252 Mulch Baffle 731 05766 Trail Shield If Equipped Phone 800 828 5500 or 330 558 7220 to order replacement parts or a complete Parts Manual have your full model number an...

Page 30: ...le for the Troy Bilt Wide Cut Mower See your Troy Bilt dealer or the retailer from which you purchased your mower for information regarding price and availability Model Number Description 19A20001OEM...

Page 31: ...Notes 11 31...

Page 32: ...anty Refer to applicable manufac turer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a separate one year warranty c Routine maintenance items such as lubricants fi...

Page 33: ...idad Configuraci n Funcionamiento Mantenimiento Servicio Soluci n de problemas Garant a ADVERTENCIA LEA Y SIGA TODAS LAS INSTRUCCIONES DE ESTE MANUAL ANTES DE PONER EN FUNCIONAMIENTO ESTA M QUINA SI N...

Page 34: ...cho o izquierdo de la m quina se observan desde la posici n del operador El fabricante del motor es el responsable de todas las cuestiones relacionadas con el rendimiento potencia de salida especifica...

Page 35: ...iliarizado con estas reglas de seguridad para la operaci n deber n usar esta m quina 4 Inspeccione minuciosamente el rea en donde utilizar el equipo Saque todas las piedras palos cables huesos juguete...

Page 36: ...ue el motor se ha apagado Nunca coloque ninguna parte del cuerpo en el rea de la cuchilla hasta que est seguro que la cuchilla ha detenido su movimiento rotatorio 20 Nunca opere la cortadora sin las g...

Page 37: ...ientras el motor est caliente o en marcha Deje que el motor se enfr e por lo menos dos minutos antes de volver a cargar combustible 9 Nunca recargue el tanque de combustible Llene el tanque no m s de...

Page 38: ...buidor de servicio autorizado para cerciorarse de que todos los sistemas mec nicos y de seguridad funcionan correctamente y no tienen excesivo desgaste Si no lo hace pueden producirse accidentes lesio...

Page 39: ...eceptor de hierba est n en su lugar apropiado De ser da ado sustituya inmediatamente PELIGRO ESPECTADORES No siegue cuando los ni os o los otros est n alrededor PELIGRO CORTE DE PIE Guarde manos y pie...

Page 40: ...o hasta los toques esquina izquierda el pendiente consultar Figura 1 and Figura 2 5 Si hay un espacio por debajo de la pendiente de calibre el pendiente es demasiado escarpa por operaci n segura consu...

Page 41: ...namiento adecuada podr an producirse graves lesiones personales y o da os materiales Instalaci n de los cables de la bater a modelos de arranque el ctrico s lo NOTA El borne positivo de la bater a est...

Page 42: ...rmar la manija para extraer con seguridad la unidad del p let saque primero los tornillos que fijan la cortadora al caj n Colocaci n de la palanca de cambios 1 Extraiga el tornillo y la tuerca de segu...

Page 43: ...o al de las agujas del reloj Utilice nicamente gasolina limpia nueva no m s de 30 d as de uso y sin plomo Llene el tanque a no m s de cuatro pulgadas por debajo del borde superior del cuello de llenad...

Page 44: ...a posici n de velocidad r pida para obtener mejores resultados de corte Cebador Util celo para arrancar un motor fr o R pido Use durante el funcionamiento de la cortadora Lento Useo durante la marcha...

Page 45: ...las se usa para enganchar la plataforma de corte Para operar este control presione y retenga la palanca contra la empu adura de la barra de control Para detener las cuchillas suelte el control de las...

Page 46: ...l aceite del motor La pantalla de cristal l quido parpadea alternativamente las horas registradas CHG cambiar y OIL aceite durante cinco minutos despu s de cada 50 horas de operaci n registrada El int...

Page 47: ...l control del regulador cebador a la posici n Fast velocidad r pida representada por una liebre NOTA Nunca deje el control del regulador cebador en la posici n CHOKE cebador mientras opera la cortador...

Page 48: ...r de c sped No corte el c sped demasiado corto El c sped corto alienta el crecimiento de malezas y se pone amarillo r pidamente cuando escasea la lluvia Siempre haga funcionar la cortadora con el cont...

Page 49: ...clavija en el soporte de la plataforma Vea la Fig 5 1 2 Inserte la clavija de abono en la abertura de descarga B Vea la Fig 5 1 3 Una vez colocada en la abertura de la plataforma empuje la clavija ha...

Page 50: ...anguera de drenaje de aceite a la v lvula de drenaje Vea la Fig 6 1 4 Abra el tap n protector en el extremo de la v lvula de drenaje de aceite para dejar expuesto el orificio de drenaje Vea la Fig 6 2...

Page 51: ...n ninguna otra parte de la m quina especialmente las correas y poleas Smart Jet La plataforma de la cortadora tiene un puerto de agua sobre la superficie como parte de su sistema de lavado Utilice el...

Page 52: ...viene equipado con un accesorio de engrase Vea la Fig 6 4 Lubrique con grasa multiuso No 2 aplicada con una pistola de engrasar cada 25 horas de funcionamiento de la cortadora Correa de sincronizaci n...

Page 53: ...personales o da os materiales Ajustes ADVERTENCIA Apague el motor y retire la llave de encendido si est equipado antes de realizar ajustes Altura de la manija La manija superior est sujeta a dos barra...

Page 54: ...P Cambie el aceite del motor P Limpie los bornes de la bater a P P Limpie las aletas de refrigeraci n del motor P P Limpie los dedos de la Guardia y cerca de silen ciador P Lubrique las ruedas y ruedi...

Page 55: ...orde de la plataforma Soportar n temporalmente la plataforma mientras la desmonta 4 Use la palanca de altura de la plataforma para bajar la plataforma y hacerla descansar sobre los tacos de madera 5 E...

Page 56: ...un objeto extra o No opere la m quina hasta despu s de haber reemplazado los componentes da ados Para retirar las cuchillas haga lo siguiente 1 Saque la plataforma de debajo de la cortadora consulte...

Page 57: ...a conecte siempre primero el cable POSITIVO rojo a su borne y a continuaci n el cable NEGATIVO negro Arranque con pinzas para bater a ADVERTENCIA Nunca arranque con pinzas una bater a da ada o congela...

Page 58: ...ea loca de la plataforma Vea la Fig 7 8 5 Retire la correa de alrededor de todas las poleas 6 Coloque la correa nueva como se muestra en la Fig 7 8 7 Vuelva a ajustar las tuercas y pernos que fijan ca...

Page 59: ...y nueva 6 Cambie el elemento de papel del filtro de aire El motor recalienta 1 El nivel de aceite del motor est bajo 2 Flujo de aire restringido 1 Llene el c rter con la cantidad y peso de aceite adec...

Page 60: ...e de la plataforma de corte 942 04154A Cuchilla de plataforma 634 04343 Rueda delantera 634 04285 Rueda posteriora Llame por tel fono al 800 828 5500 o 330 558 7220 para solicitar piezas de reemplazo...

Page 61: ...de su m quina a mano En www troybilt com tambi n podr descargar el Manual de Repuestos sin cargo alguno Componente N mero de pieza y Descripci n 925 1707D Bater a 946 04604 Control del regulador cebad...

Page 62: ...roy Bilt Consulte con su distribuidor Troy Bilt o con el representante al cual le ha comprado la cortadora para obtener m s informaci n con respecto a precios y disponibilidad N mero de modelo Descrip...

Page 63: ...Notas 11 63...

Page 64: ...a aplicable del fabricante b Las bombas v lvulas y cilindros del rompetroncos tienen una garant a separada de un a o c Los art culos necesarios para el mantenimiento de rutina como por ejemplo lubric...

Reviews: