Tru-Turf GR11000C, Manual

Page 1: ...GR11000C GOLF ROLLER MANUAL ...

Page 2: ...smission oil tank breather Lubricating smoothing head pivot bearings 8 Operation Pre operation checks Standard operation Procedures 9 Park Brake Points to remember 10 Maintenance Transmission pump Eaton 11 Storing Service of drive chain system Lubrication Service of smoothing roller bearings 11 Change engine oil Change transmission oil Maintenance Schedule 12 Fault Finding Roller will not move one...

Page 3: ...Loctite instructions reseal then tighten securely 4 Loose transmission and drive roller sprockets will cause damage to shafts and keyways Ensure they are correctly tightened at all times 5 Change the transmission oil after 50 hours of operation then as per the servicing schedule We use and recommend Penrite Synthetic 5 SAE 5W 60 Available through our dealer network U S A customers contact your dea...

Page 4: ...llowing operation and maintenance manual has been prepared for use with the GR11000C Golf Green Roller It is intended as a guide and supplemental updates to the manual may take place at a future date without prior notice This machine is engineered to be simple to operate and easy to maintain If you have any questions or concerns that this manual does not address please feel free to contact your di...

Page 5: ...nclosed areas unless well ventilated Carbon monoxide gases are dangerous if inhaled it can cause death use the machine outdoors When transporting the roller make sure the trailer lock down mechanism is secure to prevent premature release of the catch If the trailer catch is not correctly engaged while towing and releases accidentally the front of the roller can drop and dig into the ground causing...

Page 6: ...e free of charge any item that has been damaged by accident lack of reasonable care and protection or lack of suitable storage We will not cover parts that have been altered or modified by anyone other than Tru Turf Pty Ltd nor will we cover used parts that are installed in place of failed parts We will not cover parts that have not been installed correctly by the end user or its agents nor will we...

Page 7: ...free to call your local distributor or agent List of Components QTY Description 1 Operation Maintenance and Parts Manual 1 Machine Frame Body 1 Drivers Seat 4 M8 x 20 Bolts 2 Tires mounted on Wheel Rim 1 Steering Joystick 1 Dampener Strut attached to main body end 1 Left side Trailer Arm 1 Right side Trailer Arm 2 30mm External Circlips 1 Drawbar Coupling Assembly 2 x 2 UNF Hex Head Bolts 2 UNF Ny...

Page 8: ...side trailer arm in the vertical position and slide it onto the axle Locate dampener strut remove packing from the unattached end Apply Thread lock Loctite to the M10 bolt attached to the dampener strut Screw the M10 bolt into the strut support on the trailer arm If necessary use a soft headed hammer and tap the trailer arm onto the axle until the circlip groove is revealed fit the circlip ensuring...

Page 9: ... cut off safety switch is designed this way to protect the engine from damage if low in oil The oil in the engine upon delivery if not pre delivered is to prevent the inside of the engine from corroding replace it with the correct engine oil as per the manufacturers specifications Step 9 Transmission oil tank breather Unscrew the plastic plug from the top of the tank and replace it with the anti spl...

Page 10: ...mmended towing speed would be equal to a motorized golf buggy Approximately 4mph 7kph Towing at excess speed or across rough terrain may cause damage to the machine and trailer When approaching the green do not tow the roller onto the green to set up put the roller on the fringe of the green Put trailer in the up position start up the roller and drive it onto the green Greens can be rolled in any ...

Page 11: ...an roll the greens in all directions b Start on one side of the green and work your way across the green in a zigzag fashion slightly overlapping each lap you roll this makes sure you miss no part of the green and all of the green is rolled Avoid coming back across the green to roll missed areas if possible You should be able to complete the rolling of 18 greens in the same time or quicker than by...

Page 12: ...main at a minimum of 25mm 1 and at a maximum of 40mm 1 5 from the top of the tank Oil Capacity including filter is 6 liters or 5 3 U S quarts For the ultimate performance we use and recommend the Penrite synthetic 5 SAE 5W 60 transmission oil Part No R5226 Storing It is important to store this roller in the towing position This ensures the trailer strut is in the closed position protecting the shaf...

Page 13: ...d ensure it is correctly adjusted so that the head is parallel to the body when in the straight ahead position Adjust if necessary Description Pre Delivery Pre Operating 12 Monthly Check Engine oil Check Transmission Oil Level Beware of contaminants entering the transmission Lubricate drive chain with WD40 or equivalent Check Tires Max 18 P S I Check Gas Check Smoothing Roller Bearing Check Drive ...

Page 14: ...le Roller has excessive vibration check Disconnect engine to transmission and isolate the drive chain to determine whether the problem is in the engine or in the transmissions If engine is at fault contact your nearest engine agent for rectification If the transmission is at fault repair or replace as necessary or seek professional advice from a local Eaton Service Center Any out of alignment betwe...

Page 15: ...TRU TURF GR11000 C Golf Greens Roller Manual 13 Towing Position Rolling Position Operating Positions ...

Page 16: ... 58 5 7 22 5 5 9 7 80 1 80 5 3 7 6 5 180 5 2 66 58 5 211 7 7 5 635 1 7 5 86 1 21 5 58 5 75 5 5 67 5 75 5 7 5 3 7 5 227 3 5 3 576 67 217 18 7 7 672 180 5 47 7 0 5 5 7 6 7 3 1 1 5 7 6 5 3 5 3 7 3 5 5 5 3 7 029 5 7 5 3 7 029 7 5 81 1 2 7 7 3 187 5 81 2 7 3 5 0 277 5 3 1 3 5 5 9 7 80 1 80 5 5 9 7 80 1 80 5 5 3 7 PP 5 Upper Body ...

Page 17: ...Golf Greens Roller Manual 15 Engine 21 1 1 02817 1 3 576 67 7 7 672 180 5 47 7 0 867 1 6 0 1 1 02817 5 58 5 62 7 21 1 1 02817 5 1 1 02817 3 7 66 5 6 5 3 2 3 5 1 017 5 0 187 3 5 635 1 6 5 3 5 81 2 7 3 5 0 2 7 3 5 1 1 21 5 ...

Page 18: ... 7 12 506 06 5 50 5 67 5 6 7 06 5 50 5 67 6 7 06 5 6 5 3 5 6 5 3 5 635 1 6 5 3 5 5 9 7 80 1 80 5 6 7 66 0 203 7 3 576 67 7 7 672 180 5 47 7 0 81 1 2 187 3 7 3 5 81 2 7 3 5 81 2 7 3 5 0 277 5 3 1 3 5 5 9 7 80 1 80 5 81 2 7 3 5 187 81 3 5 81 1 2 187 5 0 1 2 187 3 5 5 220 25 76 5 6 7 5 0 66 5 6 7 6 3 7 66 5 6 7 203 7 7 50 5 676 5 76 5 237 21 20 6 7 7 7 1 8 6 7 06 25 2 5 02 6 7 06 ...

Page 19: ...66 5 5 3 2 67 5 635 1 7 67 5 5 22 58 B B 5 2 67 6 7 66 5 2 67 66 5 56 5 5 1 67 5 1 6 7 5 0 1 2 187 3 5 81 1 2 187 3 7 3 5 81 1 2 187 3 5 81 2 7 3 5 67 5 1 50 66 5 67 5 211 7 1 52 66 3 576 67 7 7 672 180 47 7 0 52 1 0 0 78 7 52 67 5 1 52 0 7 5 67 5 1 0 187 3 5 0 8 187 3 5 Joystick Steering Components ...

Page 20: ...21 2 7 1 5 6 7 8 75 160 66 21 2 66 5 3 3 3803 72 2 7 5 5 3 3 75 160 66 21 72 2 7 1 5 3 3 2 7 5 72 5 7 21 9 9 6 5 3 3 2 7 1 72 75 160 66 21 5 77 1 2 0 25 72 0 13 5 77 1 675 7 0 633 255 72 0 7 2 7 6 5 77 1 2 0 25 72 0 7 2 7 6 3 5 77 1 675 7 0 25 72 0 6 5 77 1 675 7 0 137 72 0 5 77 1 2 0 72 0 137 5 77 1 2 0 25 72 0 13 5 77 1 2 6 9 72 0 5 286 1 7 5 75 160 66 21 2 7 1 5 2 7 1 75 160 66 21 66 5 Oil Tank...

Page 21: ... 3 8 7 1 5 1 5 5 7 5 2 7 1 5 575 7 5 75 160 66 21 2 7 1 5 6 7 8 75 160 66 21 2 66 5 58 5 675 3 2 7 1 02817 5 77 1 675 7 0 633 255 72 0 7 2 7 6 5 77 1 2 0 25 72 0 7 2 7 6 3 5 77 1 675 7 0 137 72 0 5 77 1 2 0 72 0 137 5 77 1 2 6 9 72 0 5 286 1 7 5 75 160 66 21 2 7 1 5 635 1 6 5 3 5 81 1 2 187 5 81 2 7 3 5 0 2 7 3 5 81 2 7 5 ...

Page 22: ...s Roller Manual 20 721 75 160 66 21 2 3 3 77 1 6 3 576 67 7 7 672 180 5 47 7 0 721 75 160 66 21 5 7 66 5 721 5267 7 75 160 66 21 5 77 1 2 0 25 72 0 13 5 77 1 675 7 0 25 72 0 6 5 77 1 2 0 25 72 0 13 5 77 1 2 6 9 72 0 5 Transmission ...

Page 23: ...21 22 1 1 5 9 283 1 66 0 3 576 67 7 7 672 180 5 47 7 0 75 160 66 21 283 1 58 5 66 5 1 22 1 75 160 66 21 5 22 58 5 721 75 160 66 21 5 7 66 5 721 5267 7 75 160 66 21 5 283 1 66 721 75 16 5 1 1 5 9 283 1 66 21 3 5 22 58 B B 5 6 7 21 1 1 5 81 1 2 187 5 81 2 7 3 5 58 6 5 5 5 9 7 5 ...

Page 24: ...1 7 16 21 1 50 5 721 75 160 66 21 5 7 66 5 721 5267 7 75 160 66 21 5 6352 7 7227 3 1 21 75 160 66 21 5 2 1 5 1 5 9 1 5 22 58 B B 5 1 7 16 21 5 66 203 7 5 1 7 16 21 8 86 521 1 7 16 21 5 506 5 1 7 16 21 50 66 5 6 5 3 5 52 635 1 3 1 3 0 5 6 5 3 5 635 1 6 5 3 5 81 1 2 187 3 7 3 5 81 2 7 3 5 81 2 7 3 5 58 6 5 5 0 33 6 5 67 5 2 66 5 ...

Page 25: ... 66 5 6 67587 5 5 0 187 3 5 7 6 5 3 5 6 5 3 5 81 1 2 187 3 7 3 5 81 1 2 187 3 5 81 2 7 3 5 0 77 1 60 1 3 5 PP 5 7 1 5 3 5 PP 5 7 1 5 3 5 0 83 77 1 GLD 3 5 0 83 77 1 GLD 3 5 0 77 1 GLD 5 1 3 5 6 5 7 5 6 83 5 7 5 0 1 2 187 3 5 6 63 5 5 5 75 160 66 21 211 7 1 52 3 576 67 7 7 672 180 5 47 7 0 52 1 81 5 52 7 5 81 5 81 187 3 5 Yoke Struts ...

Page 26: ...Manual 24 Foot Pedal Control 7 56 5 227 3 66 0 3 576 67 7 7 672 180 5 47 7 0 3 227 3 5 78 725 52 66 5 52 1 81 5 52 7 5 81 5 81 187 3 5 86 1 21 5 22 58 B B 5 227 3 66 5 227 3 75 16 78 725 50 66 5 81 1 2 187 3 7 3 5 81 1 2 187 3 5 81 2 7 3 5 ...

Page 27: ...TRU TURF GR11000 C Golf Greens Roller Manual 25 Under Body 5 81 5 2 3 576 67 7 7 672 180 5 47 7 0 2 66 675 3 08 3 6 5 21 5 08 3 5 86 1 21 5 8 5 6723 81 5 2 5 7 6 5 3 5 0 1 2 187 3 5 ...

Page 28: ...ng Head 5 60227 1 66 3 576 67 7 7 672 180 5 47 7 0 78 67 5 1 63 5 63 7 52 5 66 6 5 3 5 52 60227 1 66 3 7 02817 6 9 5 1 5 1 286 1 2 5 5 1 5 635 1 6 5 3 5 81 1 2 187 3 7 3 5 81 2 7 3 5 58 5 031 5 60227 1 3 927 5 1 5 81 1 2 187 66 5 66 635 1 6 5 5 0 58 6 5 5 ...

Page 29: ... 7 7 7 66 0 6 7 21 9 7 66 0 6 7 21 9 5 63 7 52 5 66 3 576 67 7 7 672 180 5 47 7 0 78 1 36 66 63 7 52 5 5 6 7 63 7 78 52 5 5 1 175 3 6 16 57 175 3 6 175 9 5 1 9 6 5 175 6 63 5 6 1 3 5 5 1 1 3 5 6 16 57 1 3 5 6 9 5 1 9 5 5 3 7 51 6 7 1 6 5 Drive Roller ...

Page 30: ...s 7 7 5 5 9 52 5 3 576 67 7 7 672 180 5 47 7 0 6 5 0 6352 7 5 9 52 5 5 9 52 5 58 5 2 7 5 5 1 286 1 5 9 52 5 5 5 1 5 22 58 5 6 5 3 5 635 1 6 5 3 5 81 1 2 187 3 7 3 5 81 2 7 3 5 81 2 7 3 5 81 2 7 3 5 0 58 6 5 XS 3RLQW 5 0 58 6 5 5 5 5 7 3 5 2 6352 7 86 7 5 58 6 5 6 9 1 5 3 7 7 06 ...

Page 31: ... Roller Manual 29 Park Brake 56 5 5 66 3 576 67 7 7 672 180 5 47 7 0 3 57 2 6 7 5 0 5 5 3 1 5 5 9 5 5 635 1 5 5 3 57 2 2 5 6 5 3 5 81 1 2 187 5 81 1 2 187 3 7 3 5 81 1 2 7 7 3 187 5 81 2 7 3 5 81 2 7 3 5 81 2 7 3 5 5 3 7 2 5 5 1 5 7 ...

Page 32: ... Trailer Assembly 7 7 7 5 75 5 66 3 576 67 7 7 672 180 5 47 7 0 1 3 3 67 5 6 67587 66 5 6 67587 2 75 5 5 6 67587 1 5 0 2 7 3 5 0 187 3 5 3 1 63 7 5 8 203 7 5 187 81 5 678 5 6 5 3 5 81 1 2 187 3 7 3 5 81 2 7 3 5 75 5 50 66 5 75 5 50 66 5 5 5 5 66 5 ...

Page 33: ...TRU TURF GR11000 C Golf Greens Roller Manual 31 Trailer Arm 5 75 5 50 66 0 3 576 67 7 7 672 180 47 7 0 86 3 1 521 86 1 521 8 203 7 5 75 5 50 66 5 5 ...

Page 34: ...TRU TURF GR11000C Golf Greens Roller Manual 32 Wheel Hub Bearings 5 8 203 7 3 576 67 7 7 672 180 5 47 7 0 8 75 5 5 6 11 5 8 5 5 1 11 5 8 5 5 1 287 5 8 5 6 5 8 5 67 187 678 81 5 3 1 63 7 678 5 3 8 5 ...

Page 35: ...TRU TURF GR11000 C Golf Greens Roller Manual 33 Light Kit without base 5 7 7 3 576 67 7 7 672 180 5 47 7 0 7 5 7 67 1 56 66 7 6 7 6 5 3 5 81 2 7 3 5 81 1 2 187 5 5 51 66 5 ...

Page 36: ...ht Kit with base 5 7 7 3 576 67 7 7 672 180 5 47 7 0 7 5 7 67 1 56 66 7 6 7 6 5 3 5 81 2 7 3 5 81 1 2 187 5 6 7 6 66 5 5 51 66 5 68 76 02 6 37 5 7 72 1685 7 7 285 0 1 3 6 3529 0 1 6 5 180 5 1 25 5 1 7 2 5 02 6 1 5 752 77 87 5 48 5 0217 7 0 72 0 18 785 ...

Page 37: ...TRU TURF GR11000 C Golf Greens Roller Manual 35 Labels ...

Page 38: ...aring B5 26 28 R5071 Mud Flap 25 Part No Description Page R5075 Bush Nylon Black 14 24 25 R5085 Shim 1 0 mm Thick Honda Kohler Engine 15 R5087 Key Woodruff 28 R5089 Key Woodruff 21 R5094 Spring Arm Chain Tensioner 22 R5095 Washer Capped 22 R5099 Bush Bronze for Chain Tensioner Arms 22 R5118 Rod End 23 24 R5129 Meter Hour Tach 16 R5131 Bracket Transmission Eaton 11 18 20 21 22 R5132 Arm Chain Tension...

Page 39: ...aring 6304 20x52mm 17 R8024 Seat No Arms Msc 16 R8025 Arm Rest RH Seat Msc 16 R8026 Arm Rest LH Seat Msc 16 R8038 M10 x 40 Bolt Zp 30 Part No Description Page R8039 M12 Nyloc Nut Zp 17 R8043 M8 Hex Nut Zp 15 23 R8045 x 1 0 Washer Zp 22 R8046 x 0 75 Washer Zp 16 33 34 R8047 x 1 0 Flat Washer Zp 23 R8048 x Washer Zp 16 22 23 28 29 30 R8050 Spring Washer Zp 22 R8051 Spring Washer Zp 15 16 19 R8052 Sp...

Page 40: ... R8218 12 7 x 25 4 x 1 6 Washer Acetal 23 R8225 Rubber Dampener Smoothing Head Pivot Bearing 26 R8227 Slide Upgrade Kit 23 R8245 UNF Nyloc NUt 16 33 34 R8250 UNF Nyloc Nut SS 26 R8251 x SS Spring Washer 26 R8256 M8 Nyloc Nut Zp 16 23 25 R8270 Wire Loom for Lights 16 33 34 R8274 Seat Frame Welded Assembly 16 29 R8275 Seat Base Plate Welded Assembly 16 34 R8280 Brake Folded 29 R8291 Light Kit 33 R82...