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TRU-TURF R52-ELT

 Golf Greens Roller Manual

11

 

TRU-TURF R52-ELT

 Golf Greens Roller Manual

12

 

 

Fault Finding

 

Roller will not move one or either way, check

•   Batteries are not flat

•   Ignition is on

•   Chain or Belt are okay

•   Sprockets are not worn or slipping on the shaft

•   Foot control is operating correctly

•   For Sheared Sprocket Keys 

Roller will not steer, check

•  Woodruff Key is in place and not sheared

•   Rod ends are connected to smoothing roller head and 

the steering arm

•   Rod ends are not broken or seized

•   Centre swivel bearing on top centre of each 

smoothing roller head has not seized

•  Connecting rod are in place and serviceable 

Smoothing rollers seized, check

•  Bearings are OK and not rough or seized

•  Replace if necessary 

Rubber drive roller will not rotate, check

•  Roller shaft end bearings have not seized

•  Broken chain or Belt

•  Slipping sprockets 

•   Accumulated dry debris is not locking the  

smoothing rollers. (Clean properly after use)

•   Internal bolts securing the coupling to the roller tube 

loose or came out

Fault Finding

  (b)  Remove roller shaft bolts from end plates, remove 

rollers from the heads.

  (c)  Screw a bolt back into the shaft end, knock out one 

end bearing, then use the same shaft to knock out 
the other end bearing. 

 

(d)     Fit new bearings, replace rollers into the heads, 

lubricate shaft bolts with an anti seize compound 
before installing them. Tighten securely and ensure 
rollers rotate freely when fully tightened.

  (e)  Be sure the spacing washers are fitted to the shaft 

ends before installing the rollers into the heads, in 
the correct sequence smaller diameter washer first 
and the larger diameter washer last.

 

(f)  Sometimes, if the rollers do not rotate freely when 

installed use a soft headed hammer to hit the 
securing bolts on each end of the head, this will seat 
all parts and allow the roller to rotate freely.

 

(g)  If the rods are removed or lengths altered ensure 

they are correctly adjusted so that the three heads 
are parallel to each other when in the straight 
ahead position. Adjust if necessary. 

Changing transmission oil

•   Refer to the manufacturers recommendations. 

Contour following drive roller

•   Do not disassemble this unit unless you correctly mark 

the coupling to tube alignment.

•   This is important when re-assembling to ensure the 

correct balance is achieved.

•   Damage to either section of this roller means a 

complete drive roller assembly is required, the supply 

Description

Pre-Delivery

Pre-Operating

12 Monthly

Transmission Oil

As per manufacturers Handbook

Lubricate drive chain with WD40 or equivalent (If fitted)

Check Tires Max 15 P.S.I.

Check Smoothing Roller Bearing

Check Drive Roller Bearings

Check for loose Nuts and Bolts

Renew Transmission Oil

As per manufacturers Handbook

Renew Smoothing Roller Bearings

Renew Drive Roller Bearings

Renew Chain Tensioner Sprocket Bearings (If fitted)

Renew Drive Chain (If fitted)

Replace Trailer Strut

of individual components is not recommended or 
available. 

Ongoing Maintenance, Lubricant and Replacement 
Schedule (below)

Note. 

Areas indicated with a * need to be changed 

when defective or as required. This may be before the 
recommended replacement schedule. Please replace all 
parts as necessary.

Maintenance

Summary of Contents for R52-ELT

Page 1: ...R52 ELT ELECTRIC GOLF ROLLER MANUAL...

Page 2: ...10 Service of drive chain system 10 Lubrication 10 Service of smoothing roller bearings 10 Change transmission oil 11 Maintenance Schedule 11 FAULT FINDING 12 Roller will not move one or either way 1...

Page 3: ...all times 5 Change the transmission oil as per the transmission manufacturers servicing schedule Important Machine Information Model R52 ELT Golf Green Roller Serial No Purchase Date No Congratulatio...

Page 4: ...ground roller MT5000 1 MT5000 2 and MT5000 3 Totes are covered for a period of twelve 12 months Ensure that you the owner or the Dealer has lodged the completed Warranty Registration and Inspection Re...

Page 5: ...onto the axle until the circlip groove is revealed fit the circlip ensuring it is located in the groove correctly Step 3 Attaching draw bar to trailer arms Locate the draw bar assembly Gather the end...

Page 6: ...mately 4mph 7kph Towing at excess speed or across rough terrain may cause damage to the machine and trailer When approaching the green do not tow the roller onto the green to set up put the roller on...

Page 7: ...eness is detected replace the faulty bearings If bearings are faulty a Remove the complete smoothing head from the machine undo the four swivel mount bolts on upper body steering rod and stabilizer ro...

Page 8: ...efore installing the rollers into the heads in the correct sequence smaller diameter washer first and the larger diameter washer last f Sometimes if the rollers do not rotate freely when installed use...

Page 9: ...TRU TURF R52 ELT Golf Greens Roller Manual 13 TRU TURF R52 ELT Golf Greens Roller Manual 14 Park Brake System Operating Positions TOWING POSITION ROLLING POSITION CHARGE STORE POSITION...

Page 10: ...TRU TURF R52 ELT Golf Greens Roller Manual 15 TRU TURF R52 ELT Golf Greens Roller Manual 16 Park Brake Park Brake System...

Page 11: ...TRU TURF R52 ELT Golf Greens Roller Manual 17 TRU TURF R52 ELT Golf Greens Roller Manual 18 Cover Body Assembly Upper...

Page 12: ...er Manual 19 TRU TURF R52 ELT Golf Greens Roller Manual 20 Transmission Cover Latch Gauge Gauge Mount PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT PRODUCED B...

Page 13: ...RF R52 ELT Golf Greens Roller Manual 21 TRU TURF R52 ELT Golf Greens Roller Manual 22 Computer Assembly Motor Gearbox PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT PRODUCED BY AN AUTODESK EDUCATIONAL PR...

Page 14: ...TRU TURF R52 ELT Golf Greens Roller Manual 23 TRU TURF R52 ELT Golf Greens Roller Manual 24 Transmission Underbody Assembly Lower...

Page 15: ...TRU TURF R52 ELT Golf Greens Roller Manual 25 TRU TURF R52 ELT Golf Greens Roller Manual 26 Flex Drive Roller Flex Drive Roller...

Page 16: ...TRU TURF R52 ELT Golf Greens Roller Manual 27 TRU TURF R52 ELT Golf Greens Roller Manual 28 Drive Roller Sprocket Bearings Joystick Steering Shaft...

Page 17: ...TRU TURF R52 ELT Golf Greens Roller Manual 29 TRU TURF R52 ELT Golf Greens Roller Manual 30 Rod Units Steering Assembly...

Page 18: ...TRU TURF R52 ELT Golf Greens Roller Manual 31 TRU TURF R52 ELT Golf Greens Roller Manual 32 Smoothing Head T Frame Smoothing Head...

Page 19: ...TRU TURF R52 ELT Golf Greens Roller Manual 33 TRU TURF R52 ELT Golf Greens Roller Manual 34 Trailer Frame Assembly Trailer Frame Assembly...

Page 20: ...TRU TURF R52 ELT Golf Greens Roller Manual 35 TRU TURF R52 ELT Golf Greens Roller Manual 36 Drawbar A Jockey Wheel...

Page 21: ...TRU TURF R52 ELT Golf Greens Roller Manual 37 TRU TURF R52 ELT Golf Greens Roller Manual 38 Hub Taper Axle Hub Parallel Axle...

Page 22: ...TRU TURF R52 ELT Golf Greens Roller Manual 39 TRU TURF R52 ELT Golf Greens Roller Manual 40 Option Drawbar Extension Kit Option Drawbar Extension...

Page 23: ...the battery see Fig 1 1 Place battery 1 onto the machine and locate into position attach foam rubber strips 1 2 to side and end of battery 2 Place battery 2 onto the machine and locate into position a...

Page 24: ...et Ensure the hose connecting end of the coupling is facing towards the front of the roller Do nut up firm do not over tighten the bracket 6 Use zip ties to secure tubing as shown Topping up battery w...

Page 25: ...r the second digit The numerical codes used by the yellow LED are listed in the following troubleshooting chart which also lists possible fault causes and describes the conditions that set and clear e...

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