TruckForce 1200, Operating And Maintenance Manual

Page 1: ...Operating and Maintenance Manual Models TruckForce 3500 TruckForce 1200 ...

Page 2: ... metering valve see Figure 1 Unscrew the colored metering tip and replace with the tip that corresponds to the portable dilution ratio for your cleaning product refer to Figure 2 Reconnect the plastic supply tube Liquid Concentrates TruckForce comes with the purple metering tip installed at the factory This tip is rated for 25 oz of chemical per gallon of water which is a standard dilu tion ratio ...

Page 3: ...lve located next to the pressure regulator on the front of the machine Making sure there is sufficient water in the solution tank depress the Power Prime Valve and any air will be immediately purged out of the pump system and pressure should immediately be restored Caution Please be aware that depressing the Power Prime Valve will also spray both air and water out the bot tom of the valve If you w...

Page 4: ...ASSM 11 B SHUT OFF SPRING 12 C SHUT OFF PLATE 13 D SHUT OFF STEM O RING ITEM PART PART DESCRIPTION 14 E SHUT OFF COVER O RING 15 F SHUT OFF COVER 16 G STEM NUT WITH SET SCREW 17 H LEVER ASSEMBLY 18 I LEVER ASSEMBLY SCREWS 2 19 740119 RUBBER WASHER 20 740120 BACKFLOW PREVENTER 21 740121 PROPORTIONER 22 740122 METERING TIP KIT 23 740123 CHEMICAL SUPPLY TUBING 24 740124 FOOT VALVE 25 740125 DISCHARGE...

Page 5: ...th fresh water If necessary use a tooth brush to remove detergent build up Note a heavy build up is a warning sign that the solution sys tem should be flushed see Flushing Solution System FRESH WATER TANK FILTER Located inside the bottom plate by the pump at the bottom of the solution tank Unscrew the filter counterclockwise and rinse with fresh water If necessary use a tooth brush to remove deter...

Page 6: ...ughly unhook the vac uum cuff cut the zip tie around the looped electrical cord and lift it out of the waste tank Unsnap the screen from the bottom clean the screen and clean out the area inside If necessary remove the six screws holding the base to the motor housing and clean the base If the impeller is removed make sure that a spacing of 050 with shaft pushed toward housing is maintained when re...

Page 7: ...QD at the auto fill chemical feed connection CAUTION Applying high pressure over 100 psi to the chemical feed system will damage the mechanism STEP FIVE Place the chemical feed supply tube into the container with the pint of anitfreeze from Step One turn on the pump and allow to circulate for 10 minutes Check to make sure the chemi cal supply tube is drawing the antifreeze solution This will intro...

Page 8: ...LID W GASKET 740173 GASKET ONLY 740174 8 DECK LID ONLY 25 740218 1 FLOAT SHUTOFF ELBOW 26 740200 1 FLOAT BALL SHUTOFF 27 702905 3 HOSE CLAMP 2 1 4 28 18 740232 1 PUMPOUT ASSEMBLY W SWITCH 115V 28 18 740260 1 PUMPOUT ASSEMBLY W SWITCH 230V 29 705105 1 DRAIN VALVE NUT 2 30 740253 1 PVC 2 ELBOW WASTE BAG RET 31 740036 1 WASTE FILTER BAG 32 740214 1 WASTE TANK 33 740258 1 VAC HOSE VAC II TO MUFFLER 7 ...

Page 9: ...5022 1 REGULATOR 600PSI 3500 715023 PRESSURE REG KIT PISTON UCUP 68 715025 1 PRESSURE REG BACK PLATE 69 700307 8 ELBOW STREET 3 8 70 715024 1 PRESSURE REG FRONT PLATE 71 721122 1 PULSEHOSE 3 8 MPT X 3 8 FPT 72 721023 1 PULSEHOSE 3 8 FPT X 1 4 MPT 73 721221 1 PULSEHOSE 3 8 MPT X 1 4 FPT 74 740259 2 HOSE 1 2 CLEAR 9 SOLUTION PUMP 75 702902 2 HOSE CLAMP 1 2 76 77 78 79 740221 1 FRESH WATER FILTER 1 2...

Page 10: ...1 2 3 4 5 6 7 8 9 10 9 TRUCKFORCE MasterBlend 800 525 9644 ...

Page 11: ...20 21 22 19 23 24 25 26 11 27 28 29 30 31 32 9 11 12 13 14 18 17 19 16 15 10 TRUCKFORCE MasterBlend 800 525 9644 ...

Page 12: ...51 52 53 53 53 53 54 50 44 45 35 49 34 46 38 39 46 47 42 10 27 27 34 34 35 35 37 35 40 41 35 38 48 11 TRUCKFORCE MasterBlend 800 525 9644 Model 3500 Model 3500 ...

Page 13: ...12 TRUCKFORCE MasterBlend 800 525 9644 41 42 43 44 45 35 34 46 27 33 42 27 35 37 38 39 35 35 40 36 35 34 27 10 48 Model 1200 ...

Page 14: ...74 75 76 75 74 69 77 78 34 71 85 44 91 88 57 44 65 67 68 86 69 69 80 72 59 70 63 89 64 66 62 61 34 58 35 34 60 34 59 56 55 69 73 35 82 81 83 69 79 87 90 69 69 13 TRUCKFORCE MasterBlend 800 525 9644 ...

Page 15: ...KIT A KIT B KIT C 14 TRUCKFORCE MasterBlend 800 525 9644 1200 PSI Pump 500 PSI Pump Part 67 500 PSI Pressure Regulator 1200 PSI Unloader Valve ...

Page 16: ...15 TRUCKFORCE MasterBlend 800 525 9644 ...

Page 17: ...16 TRUCKFORCE MasterBlend 800 525 9644 ...

Page 18: ...epaid This warranty does not cover normal wear items such as hoses power cords filters gaskets valves quick disconnects and other parts that require replacement in ordinary use Replacement parts are warranted only for the remaining period of the original warranty This warranty is for the replacement of defective parts or workmanship only It does not pro vide for the replacement of entire units due...