truflo ULTRAFLO 5000, Operating Manual

Page 1: ... before starting to use the unit or software Producer reserves the right to implement changes without prior notice PVDF PE Plastic Ultrasonic Flow Meter ULTRAFLO 5000 Distributed By Aetna Plastics www aetnaplastics com Aetna Plastics Phone 800 634 3074 Fax 216 524 2280 Email sales aetnaplastics com ...

Page 2: ...ciple of ultrasonic flow measuring Fig 2 Installation position of Flowmeter Fig 3 Mounting examples for Flowmeter Fig 4 Mounting possibilities Fig 5 Fixing Flowmeter Fig 6 Flowmeter mounted on a DIN rail Fig 7 Pin code Connection plug socket for 5 pin version Fig 8 Pin code Connection plug socket for 8 pin version Fig 9 Operating with the key pad Fig 10 Menu organization for 5 pin version Fig 11 M...

Page 3: ...ter must be carried out by qualified trained personnel The qualified personnel must have read and understood the operating instructions in this operating manual and must follow the operating instructions in this manual The installer has to ensure that the flow meter is correctly connected according to the electrical connection diagrams in this operating manual Serious injury or death from electric...

Page 4: ...tures and benefits Chemicals supply for controlling logistics monitoring Cooling systems logistics monitoring Process equipment for control and monitoring of formulas Valve control for continuous release of liquid volumes Supply with de ionized water Very dynamic liquid processes with dosing times of below 1 second No movable parts therefore no wear High repeatability Easy to clean Safe operation ...

Page 5: ... pipe distance from tank to Flowmeter as short as possible Accurate measurement can only be assured if the pipe is completely filled and the liquid does not outgas The housing of Flowmeter is labeled with an arrow symbolizing the direction of the flow The flowmeter must be installed in direction of the flow 2 Assembly and Installation The nameplate of the Flowmeter has an arrow symbolizing the flo...

Page 6: ...r to avoid cavitations Insure all mechanical connections are tight NOTICE NOTICE Do not exceed the maximum pressure allowance for of the Flowmeter see section 5 2 Technical specifications Exceed the maximum pressure can lead to destruction of the Flowmeter WARNING 2 2 Assembly of the flow meter The flow meter is mounted into a pipe system by using the mechanical connection Flowmeter should be moun...

Page 7: ...esidual liquid may remain inside the device if flow meter is mounted horizontally Vibrations or mechanical forces may decrease measuring accuracy So if there is due to vibration or mechanical movements is necessary to fix Flowmeter additionally the instrument can be either mounted on a DIN rail or be fixed on the lateral slot Fig 3 Mounting examples for Flowmeter Fig 4 Mounting possibilities 05 PV...

Page 8: ...er may be damaged if there is tension on the existing pipe system Non compliance of the installation instructions may result in tearing of the housing liquid may leak out 06 PVDF PE Plastic Ultrasonic Flow Meter ULTRAFLO 5000 Distributed By Aetna Plastics www aetnaplastics com Aetna Plastics Phone 800 634 3074 Fax 216 524 2280 Email sales aetnaplastics com ...

Page 9: ...30 VDC Pin Function Description 2 Pulse output O1 alternative 1 Empty pipe output 2 Dosing output 3 Upper or Lower Limit output 4 Negative flow Digital Output Q1 Freely adjustable ranging from 0 1 to 3000 ml pulse in 0 1 ml pulse steps npn Transistor max load 30V 100mA Max Voltage must be less than the supply voltage Configurable output of 0V or 24V when pipe is empty Configurable output of 0V or ...

Page 10: ...le ranging from 0 1 to 3000 ml pulse in 0 1 ml pulse steps npn Transistor max load 30V 100mA Max Voltage must be less than the supply voltage Configurable output of 0V or 24V when pipe is empty Configurable output of 0V or 24V Configurable output of 0V or 24V when reaching upper or lower limit Configurable output of 0V or 24V when liquid flows in negative direction 3 GND Ground 0 V 4 5 Analog Outp...

Page 11: ...urve with up to 8 interpolation values medium matrix 3 Commissioning Attention Only operate the flow meter Flowmeter44i within the operating limits stipulated on the product label and the operating manual data sheet Use of the Flowmeter 44i outside these conditions will lead to overloads which cause permanent damage NOTE If Flowmeter is used for a fluid other than water the basic trim has to be ca...

Page 12: ...eter is 41414 The password can be changed with Programmtool The user level will remain active for 5 minutes after the last press on any button NOTE Always the first parameter of the menu appears in the display This need not be the adjusted enabled parameter The enabled parameter appears inverted and possibly visible by scrolling NOTICE Fig 9 Operating with the key pad The Password should only be s...

Page 13: ...ganization for 5 pin version 11 PVDF PE Plastic Ultrasonic Flow Meter ULTRAFLO 5000 Distributed By Aetna Plastics www aetnaplastics com Aetna Plastics Phone 800 634 3074 Fax 216 524 2280 Email sales aetnaplastics com ...

Page 14: ...ganization for 8 pin version 12 PVDF PE Plastic Ultrasonic Flow Meter ULTRAFLO 5000 Distributed By Aetna Plastics www aetnaplastics com Aetna Plastics Phone 800 634 3074 Fax 216 524 2280 Email sales aetnaplastics com ...

Page 15: ...igurable digital inputs The analog output signal reacts faster to signal changes when average determination is set to soft Whereas the analog output signal reacts slower when average determination is set to strong The language of the display can be changed Available languages are English and German Set Offset Language The function Filter averages the analog output signal Possible settings Soft Med...

Page 16: ...dix Basic Trim Creeping suppression NOTE The Basic Trim function insures that the flow meter is conforming to the media specific characteristics To execute this function Flowmeter runs a self diagnostic function which optimizes all important parameters This process lasts approximately 1 minute NOTICE Important Once reset counter values cannot be restored After a reset the counter works normally Im...

Page 17: ...ice menu or Programmtool Diagnostic Analog output QA The sub menu Diagnostic shows the software hardware version and other helpful values for analysis Actual values and the instrument s present status are important to analyze the measurement or failure by the manufacturer service NOTICE Fig 12 Function of the creeping suppression illustrated with 0 6 l min 15 PVDF PE Plastic Ultrasonic Flow Meter ...

Page 18: ...signify for 4 20mA configuration 20 mA the upper limit of the relevant measurement 4 mA the lower limit of the relevant measurement 3 5 mA empty pipe When current output is used the load must not be higher than 500Ohm A higher load prevents the device from providing the maximum current of 22 6mA Set point ranges 0 20mA 4 20mA off Output value Flow Temperature For the following graphic min Range is...

Page 19: ...een 0 and 100 3 5 3 8 Current mA Linear interpolation from 3 8 to 4mA 4 Linear interpolation from 4 to 20mA 100 max Range Between 100 and 103 20 Linear interpolation from 20 to 20 5mA Bigger 103 22 6 Current mA 24 22 20 18 16 14 12 10 8 6 4 2 0 20 10 0 10 20 30 40 50 60 70 80 90 100 110 120 Current output 0 20mA 17 PVDF PE Plastic Ultrasonic Flow Meter ULTRAFLO 5000 Distributed By Aetna Plastics w...

Page 20: ... 50 0 5 10 0 05 20 1 1000 In the last case every 20 seconds a pulse of 1 second duration is put out The Flowmeter can be configured for manually dosing by choosing the dosing function via the user display The Volume Dosing Batch and the Dosing Time are freely adjustable When the Dosing Time is set to zero the timer control is inactive A dosage can be started and stopped with the menu function keys...

Page 21: ...High resistance High resistance Filled flow 0V Pulses 0V Pulses 24V Pulses 24V Pulses Upper limit output Below lower limit 0V normal closed High resistance Between the limits High resistance 0V normal open 0V 24V normal closed High resistance 0V High resistance 24V normal open 24V 0V Above upper limit 0V High resistance 24V High resistance Lower limit output Below lower limit 0V normal closed 0V B...

Page 22: ...resistance Digital output Q1 Digital output Q1 may be used as pulse output empty pipe detection for switching dosing valve or limit control By using Programmtool the user can switch between npn and pnp transistor logic In case of inductive load a diode has to be connected parallel to the coil Fig 13 Connecting Output Q1 to relay Setting area off pulse output empty pipe dosing output lower limit up...

Page 23: ... pre set dosing quantity is released the dosing valve is closed via the above output The dosing procedure can also be started and stopped by using the dosing user menu The second output can be used independently for signaling empty pipe limit control or flow direction Fig 14 Connecting output Q2 to counter Setting area off pulse output empty pipe dosing output lower limit upper limit negative flow...

Page 24: ...ocked so that a re start is not possible during a running dosing process After changing configurations via Programmtool a restart of the device is necessary to activate the doing input function NOTICE Flowmeter has a digital input that is programmable to following functions dosing input set offset creeping suppression inactive and reset counter In order to start a dosing process 24V DC power is re...

Page 25: ...at DN10 60 l min at DN15 1 ml pulse Creeping suppression 0 024 l min at DN5 0 09 l min at DN7 0 3 l min at DN10 0 9 l min at DN15 Switch off power before disconnecting the electrical connections Wiring installation disassembly and removal must be performed by qualified persons experienced and knowledgeable about electrical work Serious injury or death from electric shock may occur if wiring instal...

Page 26: ...pection of device will be done until proper cleaning is completed by user In order to be able to process your repair order quickly and smoothly it is important that you provide a technical contact person including phone and fax number as well as e mail address Costs due to inadequate cleaning of the instrument for possible disposal or injury burns etc will be charged to the sender of the meter int...

Page 27: ... G3 4 Width E mm 25 25 26 5 DN15 175 5 55 25 G1 29 F mm 7 7 10 15 G mm 98 98 95 90 H mm 40 40 40 30 Weight g PE HD 670 670 720 895 Weight g PVDF 1100 1100 1190 1470 D mm 25 PVDF PE Plastic Ultrasonic Flow Meter ULTRAFLO 5000 Distributed By Aetna Plastics www aetnaplastics com Aetna Plastics Phone 800 634 3074 Fax 216 524 2280 Email sales aetnaplastics com ...

Page 28: ...ent temperature 0 60 C Storage temperature 0 60 C Current output QA 0 4 20 mA Lower and upper limit adjustable Ground connected to supply ground Error Signal according to NAMUR NE43 with 4 20mA Digital output Q1 2 via transistor npn and pnp logic max 30V 100mA output voltage according to DIN 19240 5V means LOW 12V means HIGH Short cut resistant Frequency 0 10kHz Data interface Data interface for p...

Page 29: ...re sensor 50 C are shown In case of a cable brake between temperature sensor and electronic 30 C are shown Filter Off 100 1s Soft Medium 16s 1min Strong 4min Behavior of the Temperature Sensor Step Response Time Filter Configurations for Temperature Sensor Step res p onse time 0 20 40 60 80 100 0 5 10 15 20 25 30 35 40 45 Time min Temperature Liquid Temp 40 40 40 60 X X X X X 0 7 0 7 0 7 0 7 Envir...

Page 30: ...le limit and the output is configured for limit control At the same time the configured output is switched Display flashing text Only text Only text Only text Display text Empty Pipe Pulse value When Empty Pipe is detected no flow measurement Behavior Display flashing text Sonic Speed Actual sonic speed out of specified value Run basic trim Only text Possible error text Flowmeter 28 PVDF PE Plasti...

Page 31: ... XXXX4 Set 4X 4X Key Display Picture Set Offset Basic Trim Language Dosing Reset Counter Reset Counter Set Start Reset Counter Set Start Done Reset Counter Set 29 PVDF PE Plastic Ultrasonic Flow Meter ULTRAFLO 5000 Distributed By Aetna Plastics www aetnaplastics com Aetna Plastics Phone 800 634 3074 Fax 216 524 2280 Email sales aetnaplastics com ...

Page 32: ...h the 1 point correction the meter is calibrated to an operating point Given an arbitrary amount of volume is filled into a container and measured with a weight Attention subtract the weight of the container With inclusion of the density of the medium the volume volume mass density is obtained This has to be compared with the meter display Shows the meter for instance 2 more than determined by the...

Page 33: ... Water Media Set Correction Media 00 0 Media Correction Set Done Media Correction Set To enable the correction back to delivery a correction of 00 0 is to be entered 3X 31 PVDF PE Plastic Ultrasonic Flow Meter ULTRAFLO 5000 Distributed By Aetna Plastics www aetnaplastics com Aetna Plastics Phone 800 634 3074 Fax 216 524 2280 Email sales aetnaplastics com ...