Trumpf HELION L, Service Manual

Page 1: ...XENION HELION Surgical Lighting System Service Manual...

Page 2: ...g system with the following variants 1 to 4 fold suspension with the following types of lamp HELION with halogen lamp HELION S HELION M M HELION L L XENION with metal vapour lamp XENION M M XENION L L...

Page 3: ...r in associa tion with the use of said information prohibited in this manner by any person or company TRUMPF KREUZER Medizin Systeme GmbH Co KG reserves the right to amend delete or modify in any othe...

Page 4: ...ng the L Changing the L Changing the Lamp amp amp amp amp 17 17 17 17 17 5 1 Changing the lamp of the HELION S 17 5 2 Changing the lamp of the HELION M M L L 17 5 3 Changing the lamp of the XENION M M...

Page 5: ...cus unit 33 11 2 Testing the voltages and cables in the lamp 34 12 12 12 12 12 T T T T Testing the Electrics of the esting the Electrics of the esting the Electrics of the esting the Electrics of the...

Page 6: ...ON M M HELION L L HELION XL XENION M M XENION L L lamps 59 15 2 9 7 pole plug cardanic suspension TruVidia 8 pole DIN socket 60 15 2 10 5 pole plug TFT LCD monitor with cardanic suspen sion optional D...

Page 7: ...th TruVidia 80 15 2 30 XENION M light head 81 15 2 31 XENION M light head with wall control panel 82 15 2 32 XENION M light head with fixed focus camera 83 15 2 33 XENION M light head with TruVidia 84...

Page 8: ...mmediately con tact your nearest TRUMPF KREUZER Customer Service Centre for your own safety and that of the hospital staff and patients Only carry out repairs that you are familiar with from your trai...

Page 9: ...4 W W W W Warranty and liability arranty and liability arranty and liability arranty and liability arranty and liability TRUMPF KREUZER Medizin Systeme GmbH Co KG assumes no liability for the reliabl...

Page 10: ...severe or even fatal injury Failure to comply may result in severe or even fatal injury Failure to comply may result in minor or moderate injury or damage to property Offers tips on usage and handy in...

Page 11: ...ystem parts alling lighting system parts alling lighting system parts alling lighting system parts alling lighting system parts DANGER Falling lighting system parts During servicing it is not permitte...

Page 12: ...p Always change both lamps When replacing the lamp always re place the entire lamp unit In the case of HELIUM models the lamp base must also be repla ced Damage to components of the lighting system Da...

Page 13: ...d clothing Only work in the operating theatre with the permission of the user Observe the code of practice in force at the medical facility particularly in the operating theatre If you have any sympto...

Page 14: ...of lamp cardanic suspension spring arm or extension arm 10 Defective sliding contact in extension arm Replace sliding contact in extension arm check slip ring on central column 10 1 10 2 Defective ca...

Page 15: ...fuse on PCB defective Check positioning of cables on PCB and control panel replace PCB replace fuse replace cables in light head 12 2 Line contact on PCB in light head defective PCB defective fuse on...

Page 16: ...k replace internal electrical supply line in extension arm 10 6 10 7 Defective slip ring on central column Replace slip ring on central column 10 8 10 9 Contact areas burnt damaged Check operating vol...

Page 17: ...e HELION M Changing the lamp of the HELION M Changing the lamp of the HELION M Changing the lamp of the HELION M M L L M L L M L L M L L M L L The display 8 is lit up The lamp is defective Removal 1 U...

Page 18: ...grip 2 by means of the unlocking device 1 and remove it 2 Undo the three screws 3 and remove the focus unit 5 3 Remove the old metal vapour lamp 4 by pulling it upwards and dispose of it in an appropr...

Page 19: ...amp Always change both lamps supplied as a set 4 Using a screwdriver push out the old halogen lamp 4 remove it from the aperture attachment 5 and dispose of it in an appropriate manner 5 Remove the ol...

Page 20: ...ead screw 7 in a short way Installation 4 Fit the components as described above but in the reverse order WARNING Electric Shock The following adjustments must be made with the power supply switched on...

Page 21: ...ead screw 9 in a short way Setting WARNING Electric Shock The following test must be carried out with the power supply switched on Cordon off installation site and proceed with great care 4 Switch on...

Page 22: ...ocking varnish Installation 7 Fit the components as described above but in reverse order 6 4 6 4 6 4 6 4 6 4 Setting the luminous field for the XENI Setting the luminous field for the XENI Setting the...

Page 23: ...ench and unscrew the four countersunk Al len screws 8 5 Remove the plastic ring 7 6 Lift the filter glass assembly A and SUB D con nector HEL high voltage contact plug XEN B carefully up and out of th...

Page 24: ...n If the remaining lamp 5 is not in the centre check if the position of the cables 6 is preventing the lamp 5 from swivelling change the polarity of the servomotor Changing the polarity 7 Lift the sea...

Page 25: ...o lamps 5 onto the middle axis rep resented by the dashed line Fitting the focus unit 4 Insert the focus unit 4 into the lamp so that both the plug connectors 7 are aligned then activate the lamp Func...

Page 26: ...witched on Cordon off installation site and proceed with great care 2 Switch on the power supply 3 Using a voltmeter measure the input voltage at the transformer terminal 1 If there is no input voltag...

Page 27: ...t in the extension arm The input voltage is measured at the contact block 3 in the extension arm 2 1 Remove the cover 1 from the extension arm 2 Testing the input voltage at the contact block WARNING...

Page 28: ...arm 2 NOTE in the case of 7 pole sliding contacts Disconnect the low voltage plug connection 3 2 Unscrew the two socket head cap screws size 5 4 and put them in a safe place 3 Disconnect the cables a...

Page 29: ...c suspensi on from the spring arm 1 and carefully put it aside 10 4 10 4 10 4 10 4 10 4 T T T T Testing the cables in the spring arm esting the cables in the spring arm esting the cables in the spring...

Page 30: ...g in connector 4 from the spring arm 5 6 Carefully put the spring arm 5 aside 10 6 10 6 10 6 10 6 10 6 T T T T Testing the cables in the extension arm esting the cables in the extension arm esting the...

Page 31: ...sconnect the cables at the terminal block 6 and remove the sliding contact 7 4 Provide the cables 4 with a wire pull and pull them through the extension arm 2 Installation 5 Install the new cables 4 w...

Page 32: ...ctrical cables of the slip ring 8 concerned 7 Unscrew the cross recessed head screw 6 on the slip ring 8 8 Remove the slip ring 8 from the central column by feeding the electrical cables 7 into the ce...

Page 33: ...ocus unit 5 Preparing for measurement 3 Place three test prods 4 on the contacts of the focus unit 5 4 Insert the focus unit 5 Carrying out measurement WARNING Electric Shock The following adjustments...

Page 34: ...trol panel 4 Check the secure positioning of the cables 7 8 on the PCB and the control panel Checking the voltages at the PCB WARNING Electric Shock The following measurements must be made with the po...

Page 35: ...oceed with great care 8 Switch on the power supply and the lamp and if necessary set the lamp to maximum brightness Measure the voltage at the contacts of the filter glass assembly 9 Using a voltmeter...

Page 36: ...focus unit 5 Prepare for measurement 3 Place three test prods 4 on the contacts of the focus unit 5 4 Insert the focus unit 5 Carry out measurement WARNING Electric Shock The following adjustments mu...

Page 37: ...screws 7 and remove the housing on the control panel 5 Check the secure positioning of the cables 8 C D on the PCB and the control panel Checking the fuse and the voltage at the PCB 6 Check the fuse A...

Page 38: ...nd proceed with great care 9 Switch on the power supply and the lamp and if necessary set the lamp to maximum brightness Measure the voltage at the contacts of the filter glass assembly 10 Using a vol...

Page 39: ...to the control panel 4 Unscrew the four recessed countersunk head screws 7 and remove the housing on the control panel 5 Check the secure positioning of the cables 8 A Bon the PCB and the control pan...

Page 40: ...two set screws 4 and push back the plastic cover 6 from the lamp 3 Remove the lamp cover 3 Checking the cables on the PCB and control panel 4 Unscrew the four recessed countersunk head screws 7 and r...

Page 41: ...LED display D is lit up undervoltage Red LED display E is lit up overvoltage The voltage must be 24 V 0 5 V In the case of voltage deviations reset the volt age on the transformer in accordance with...

Page 42: ...Unscrew the four recessed countersunk head screws 7 and remove the housing on the control panel 5 Check the secure positioning of the cables 8 9 on the PCB and the control panel Checking the cables fr...

Page 43: ...ted in writing in accordance with the accept ance protocol and verified by the customer The equipment must be demonstrated to the customer on hand over 14 2 14 2 14 2 14 2 14 2 Inspection intervals an...

Page 44: ...oints Checking the torques for heavy load anchors HELION S M types solo suspension heavy load anchor HSL M10 20 pull out torque Tinst 50 Nm is used for round ceiling anchor plates Types HELION XENION...

Page 45: ...e ceiling tube have insulation rings 1 washers 2 and spring lock washers 3 Checking the ceiling tube bolt connection Check the secure grip of the fastening bolts 4 on the ceiling tube bolt connection...

Page 46: ...conductor 5 and enter the measurement between this place and the main earthed conductor connection 2 in the test re port After assembly of the lamp or lamp combination measure the resistance between p...

Page 47: ...nt Lubricate the projecting segment e g with Moly cote MOS 2 Checking the brake screws Check the adjustment of the brake screws in the extension arms and in the cardanic suspension If necessary tighte...

Page 48: ...doing so read the operating instructions that correspond to the lamp type for the optional components e g monitor camera Checking the lamp changeover A HELION lamp versions With the unit switched off...

Page 49: ...to 140 K Lux XENION L 145 to 160 K Lux HELION XL 125 to 145 K Lux Enter the values recorded in the test report Testing the lamp voltage at rated load Measure the lamp voltage at rated load Read the de...

Page 50: ...XL L D 7201038 HELION XL S D 7201035 HELION XL M D 7201037 HELION XL M M D 7201053 Lamp designation Technical data sheets HELION S Ceiling D 7201001 HELION S Mobile 100 127 V D 7201002 HELION S Wall D...

Page 51: ...HELION L M D 7201029 HELION L L M D 7201048 HELION L D 7201011 HELION L M D 7201028 HELION L L D 7201031 HELION L M D 7201027 HELION L L D 7201030 HELION L L L D 7201050 HELION L L L D 7201045 HELION...

Page 52: ...ms and set values Circuit diagrams and set values Circuit diagrams and set values Circuit diagrams and set values Circuit diagrams and set values 15 2 1 HELION M M HELION L L HELION XL 15 2 1 HELION M...

Page 53: ...rcuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 2 XENION M M...

Page 54: ...cal Lighting System GB 54 15 Technical Description 15 2 15 2 15 2 15 2 15 2 Circuit diagrams Circuit diagrams Circuit diagrams Circuit diagrams Circuit diagrams 15 2 3 15 2 3 15 2 3 15 2 3 15 2 3 XENI...

Page 55: ...ng System GB 15 Technical Description 15 2 15 2 15 2 15 2 15 2 Circuit diagrams cont Circuit diagrams cont Circuit diagrams cont Circuit diagrams cont Circuit diagrams cont 15 2 4 15 2 4 15 2 4 15 2 4...

Page 56: ...s and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 5 15 2 5 15 2 5 15 2 5 15 2 5 HELION M HELION L with wall cont...

Page 57: ...values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 6 15 2 6 15 2 6 15 2 6 15 2 6 XENION M M XENION L L with wall control pa...

Page 58: ...nd set values cont Circuit diagrams and set values cont 15 2 7 15 2 7 15 2 7 15 2 7 15 2 7 24 V supply A 24 V supply A 24 V supply A 24 V supply A 24 V supply AC DC HELION M M HELION L L HELION XL XEN...

Page 59: ...and set values cont 15 2 8 15 2 8 15 2 8 15 2 8 15 2 8 Combination T Combination T Combination T Combination T Combination TruVidia with HELION M M HELION L L HELION XL XENION M M ruVidia with HELION...

Page 60: ...et values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 9 15 2 9 15 2 9 15 2 9 15 2 9 7 pole plug cardanic suspension 8 pole DIN socket T 7 pole plug cardanic sus...

Page 61: ...set values cont Circuit diagrams and set values cont 15 2 10 5 pole plug cardanic suspension TFT LCD monitor optional DC DC converter 15 2 10 5 pole plug cardanic suspension TFT LCD monitor optional D...

Page 62: ...15 2 15 2 Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2...

Page 63: ...s cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 12 TFT LCD monitor with monitor power supply unit 15 2 12 TFT LCD monitor wit...

Page 64: ...rcuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 13 Plug connector T 15 2 13 Plug connector T 15 2...

Page 65: ...cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 14 Plug connector spring arms 3 pole 5 pole 7 pole 15 2 14 Plug connector sprin...

Page 66: ...uit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 15 HELION M L...

Page 67: ...lues cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 16 HELION M L light head with fixed focus camera 15 2 16 HELION M L light...

Page 68: ...uit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 17 HELION M L light head with T 15 2 17 HELION M L...

Page 69: ...uit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 18 HELION M L...

Page 70: ...lues cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 19 HELION M L light head with wall control panel 15 2 19 HELION M L light...

Page 71: ...lues cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 20 HELION M L light head with fixed focus camera 15 2 20 HELION M L light...

Page 72: ...uit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 21 HELION M L light head with T 15 2 21 HELION M L...

Page 73: ...grams and set values cont Circuit diagrams and set values cont 15 2 22 HELION M L light head with fixed focus camera and wall control panel 15 2 22 HELION M L light head with fixed focus camera and wa...

Page 74: ...Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 23 XENION...

Page 75: ...et values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 24 XENION M light head with wall control panel 15 2 24 XENION M light...

Page 76: ...et values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 25 XENION M light head with fixed focus camera 15 2 25 XENION M light...

Page 77: ...Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 26 XENION M light head with T 15 2 26 XENION M...

Page 78: ...Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 27 XENION...

Page 79: ...et values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 28 XENION L light head with wall control panel 15 2 28 XENION L light...

Page 80: ...Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 29 XENION L light head with T 15 2 29 XENION L...

Page 81: ...Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 30 XENION...

Page 82: ...et values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 31 XENION M light head with wall control panel 15 2 31 XENION M light...

Page 83: ...et values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 32 XENION M light head with fixed focus camera 15 2 32 XENION M light...

Page 84: ...Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 33 XENION M light head with T 15 2 33 XENION M...

Page 85: ...t diagrams and set values cont Circuit diagrams and set values cont 15 2 34 XENION M light head with fixed focus camera and wall control panel 15 2 34 XENION M light head with fixed focus camera and w...

Page 86: ...Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 35 XENION...

Page 87: ...et values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 36 XENION L light head with wall control panel 15 2 36 XENION L light...

Page 88: ...Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 37 XENION L light head with T 15 2 37 XENION L...

Page 89: ...rcuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont Circuit diagrams and set values cont 15 2 38 HELION XENION transformer connector 15 2 38 HE...

Page 90: ...oftware constr year version ser nr light intensity 1 2 3 4 pos input V AC input V DC Ri in Ohm V DC contactblock V DC Focus emergency switch over default value rem 1 n i O 2 n i O 3 n i O 4 n i O tech...

Page 91: ...MODELLING residual illumination with tube and 2 shutters no stand req 41 41 Leneman laminar flow index 26 29 29 Oostlander laminar flow index 28 32 32 Electrical data HELION S HELION M HELION M Trans...

Page 92: ...on with tube and 2 shutters 41 41 42 Leneman laminar flow index 28 28 93 Oostlander laminar flow index 32 32 119 Electrical data HELION L HELION L HELION XL Transformer mm L x W x H 120 x 103 x 118 12...

Page 93: ...nation with tube and 2 shutters 41 41 Leneman laminar flow index 9 10 Oostlander laminar flow index 10 11 Electrical data XENION M XENION L Power supply unit mm L x W x H 199 x 110 x 50 125 5 x 125 2...

Page 94: ...rd version The product has been tested and certified by the Testing and Certification Institute EU code no 0123 The marks licensing certificate entitles the device to bear the CE mark showing the numb...

Page 95: ...95 7200790 Service Manual for the HELION XENION Surgical Lighting System GB Notes...

Page 96: ...teme GmbH Co KG Benzstrasse 26 82178 Puchheim Germany Telephone 49 0 89 8 98 07 0 e mail info de trumpf med com Fax 49 0 89 8 09 07 20 www trumpf med com 7200791 Service Manual for the HELION XENION S...