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SERVICE & MAINTENANCE  - PETROL & DIESEL  

Page 14 

Hydrostatic Oil 

Top up if oil is below minimum level when machine is cold. If there are any signs of leakage, stop using the machine 
and contact your local dealer or Tufftruk ltd.  

 

Machine Cleaning 

Clean the machine after it has been used to prevent the collection of hardened debris. Hardened debris is very 
difficult to remove. To clean it use an old brush or hand brush with water. Never pressure wash or hose down the 
engine or electric motor housing. Clean only with a cloth or compressed air. 

 

Air Filter - 

If it is dirty, proceed as follows:- 

Foam Element

 - Wash the element in a solution of washing-up liquid and water. Allow the element to dry, then soak 

in clean engine oil and squeeze out the excess oil. If the engine smokes during start-up then too much oil has been 
left on the foam. 

 

Paper Element 

- Tap the element on a hard surface or blow from inside using compressed air to remove any excess 

dust within the filter. Replace every 200 hours or if it is extremely dirty. 

 

Transmission Drive Chains 

Clean and lubricate the 3 transmission drive chains once a year. 

  

Every 20 

hours 

  

Every 50 

hours 

  

Every 200 

hours 

 

ROUTINE  MAINTENANCE   

 ENGINE OIL 

  

CHANGE 

  

   

 

  

  

 

  AIR FILTER 

 CHECK CONDITION 

  

 

 

  

 

 

 CLEAN / REPLACE 

  

  

  

 

 

 SPARK PLUG 

 CHANGE 

  

  

   

 

 

SPARK PLUG AND OIL DATA  

  

Engine Oil 

Type 

Quantity 

(gals) 

Fuel Type 

Capacity 

(gals) 

Spark 

Plug 

Electrode Gap 

(mm) 

Hydrostatic  

Transmission Oil 

PETROL 
HONDA 

S.A.E 

10W30 

0.17 

UNLEADED 

0.53 

BPR5ES 

0.07-0.8 

20W50 

YANMAR DIE-

SEL l48 

 

SAE  

5W-30

 

 

0.18 

DIESEL 

0.55 

N/A 

N/A 

20W50 

 

POWER CIRCUIT—Diesel  Electric Start 

Summary of Contents for BENDI 300D

Page 1: ...OPERATOR MANUAL PARTS LIST MACHINE MODELS BENDI 300G BENDI 300D BENDI 300E BENDI 450G BENDI 450D BENDI 450E SERIAL Numbers After B151040...

Page 2: ...4 Service Pump Control Settings Adjustment 15 Operating Instructions Electric 16 Operating Instructions Battery Charger 16 Warning Symbols Decals 17 Service Maintenance Electric Problem Solving 18 21...

Page 3: ...amended by 89 336 EEC 92 31 EEC 93 68 EEC The Waste Electrical and Electronic Equipment WEEE 2002 96 CE the low voltage directive 2006 95 CE BS EN ISO 12100 1 2003 Safety of machinery and associated h...

Page 4: ...Model TRUXTA Type Serial No B300D B450D R300D The technical documentation is held by TUFFTRUK Ltd Address above The conformity assessment procedure followed was in according with annex VI of the Direc...

Page 5: ...me Model TRUXTA Type Serial No B300G R300G The technical documentation is held by TUFFTRUK Ltd Address above The conformity assessment procedure followed was in according with annex VI of the Directiv...

Page 6: ...Name Model TRUXTA Type Serial No B450G The technical documentation is held by TUFFTRUK Ltd Address above The conformity assessment procedure followed was in according with annex VI of the Directive N...

Page 7: ...odel TRUXTA Type Serial No B300E B450E ELECTRIC OPTIONS The technical documentation is held by TUFFTRUK Ltd Address above The conformity assessment procedure followed was in according with annex VI of...

Page 8: ......

Page 9: ...m 450kg 10 6ft 0 3m 300kg 7ft 0 2m 450kg 10 6ft 0 3m Unladen Weight kg 170 180 201 219 224 255 Working Gradient 25 25 25 Drive Controls Hydrostatic System 24v Motor Gearbox Brake System Fail safe dead...

Page 10: ...he site or servicing it During use the engine becomes very hot allow the engine to cool before touching it Never leave the engine running and unattended Never remove or tamper with any guards fitted t...

Page 11: ...le fuel vapours and avoid contact with your skin Wash fuel splashes immediately If you get fuel in your eyes Irrigate with copious amounts of water and seek medical attention as soon as possible Exhau...

Page 12: ...nto place PRE START UP INSPECTION The following pre start up inspection must be performed before the start of each work session or after every four hours of use whichever is first Please refer to the...

Page 13: ...e ignition key on Move throttle to desired speed Grip the dead man lever and hold it down Use the forward and reverse levers to control direction of travel and speed Never press both levers at once or...

Page 14: ...nt to dry then soak in clean engine oil and squeeze out the excess oil If the engine smokes during start up then too much oil has been left on the foam Paper Element Tap the element on a hard surface...

Page 15: ...nt nuts 3 Ensure that with forward lever fully pressed the pump direction bracket turns 15 degree forward direction 75 rpm wheels 4 Ensure that with rearward lever fully pressed the pump direction bra...

Page 16: ...e electric motor housing Clean only with a cloth or compressed air TRANSMISSION DRIVE CHAINS Clean and lubricate the 3 transmission drive chains once a year OPERATING INSTRUCTIONS CHARGING ELECTRIC TR...

Page 17: ...ELECTRIC TRUXTA WARNING SYMBOLS DECALS Page 17...

Page 18: ...Page 18 ELECTRIC TRUXTA WIRING DIAGRAM DIAGNOSTICS TROUBLESHOOTING...

Page 19: ...format Err the codes are listed in Table 4 The troubleshooting chart Table 5 describes the faults and their possible causes the faults are listed in alphabetical order Whenever a fault is encountered...

Page 20: ...DIAGNOSTICS TROUBLESHOOTING TRUXTA ELECTRIC Page 20...

Page 21: ...ELECTRIC TRUXTA DIAGNOSTICS TROUBLESHOOTING Page 21...

Page 22: ...0 A CABLE SKIP RELEASE B 1 16 75 01900 0 CABLE ASSY FWD ELECTRIC 1 ELECTRIC OPTION 17 75 02000 0 CABLE ASSY DEADMAN ELECTRIC 1 ELECTRIC OPTION 18 75 02100 0 CABLE ASSY REV ELECTRIC 1 ELECTRIC OPTION 1...

Page 23: ...TOP FRAME STEERING ASSEMBLY Page 23 800 18003 0 25 04 16...

Page 24: ...25MM 1 58 8 10006 0 NUT M10 NYLOC 4 DIESEL OPTION 20 101 01200 E SKIP CATCH BRACKET WA 1 59 8 10003 1 NUT M10 BZP 2 21 101 02100 4 FRAME SKIP CARRIER W A 1 60 4 1204 1 WASHER M12 FORM A BZP 2 22 101...

Page 25: ...Page 25 FRONT CHASSIS ASSEMBLY 800 18002 0 19 04 16...

Page 26: ...4 1007 A WASHER FLAT M10 FORM A BZP 4 25 8 19001 0 UNF 3 4 NUT 1 81 8 10006 0 NUT M10 NYLOC 6 26 6 0001 0 ADAPTOR ST 7 16 UNC 1 4 BSP SS 1 82 7 10004 1 SCREW SET M10 X 20 BZP 2 27 6 0002 0 ELBOW 90DEG...

Page 27: ...Page 27 REAR ASSEMBLY ALL ENGINE MODELS 800 18000 0 19 04 16...

Page 28: ...53 70 01200 0 MOTOR 1300W 1 54 6 2200 0 GEARBOX 1300W 1 55 21 1800 0 KEY 8x7X40 LG ROUND END 1 56 7 8010 0 SCREW CAP M8X25MM SCKT HD BZP 4 57 21 1700 0 KEY 5x5x20 LG ROUND END 1 58 6 2100 0 GEARBOX T...

Page 29: ...Page 29 ELECTRIC REAR ASSEMBLY 800 18001 0 19 04 16...

Page 30: ...PART NUMBER DESCRIPTION QTY NOTES 1 73 0100 H FLAT BED W A 1 2 73 0111 C FLAT BED BASE 1 3 73 0112 B FLAT BED REAR 1 4 73 0900 G FLATBED REAR WA 1 5 8 10006 0 NUT M10 NYLOC 20 6 4 1005 1 WASHER FLAT...

Page 31: ...e spark plug TRUXTA and or their recognised agents directors employees or insurers will not be held liable for consequential or other damages losses or expenses in connection with or by reason of or t...

Page 32: ...MPTON STREET TETBURY GLOUCESTERSHIRE GL8 8LD Tel 01666 500123 truxtasales tufftruk co uk Op Manual 06 06 2016 Your local TRUXTA Dealer EUROPE ROW TRUXTA TUFFTRUK LTD THE CROFT SHEEN BUXTON DERBYSHIRE...

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