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Item No. 

Part No. 

DESCRIPTION 

107-00801 

Frame end cap - black 

107-00711 

Return roller type D 

8-10003 

Nut M10 

7-10110 

Set screw M10 x 110 

107-00831 

Connecting piece 

7-8020 

Set screw M8 x 20 

8-8001 

Nut M8 

107-01657 

Decal Wheel set 50kg (3m conveyor belt) 

8a 

107-01658 

Decal Wheel set 70kg (4,5m conveyor belt) 

107-00853 

Belt scraper complete 

10 

107-01395 

Belt scraper complete metal bar (set) 

11 

107-00544 

Decal direction of rotation 

12 

107-01807 

6 Pole Socket outlet 

13 

107-00886 

Roller diam.50 L=185 

14 

8-12006 

NyLock nut M12 

15 

4-1204 

Washer M12 

16 

107-00733 

Support roller 

17 

107-01710 

Emergency stop button complete 

18 

107-01540 

Side plates (set of 4 pieces) 

19 

107-00885 

Chassis conveyor belt complete (3m conveyor belt) 

19a 

107-00863 

Chassis conveyor belt complete (4,5m conveyor belt) 

20 

107-00421 

Decal 110V 

21 

107-01882 

Control box model -110V-6A (3m conveyor belt) 

21a 

107-01870 

Control box model -110V-7A (4.5m conveyor belt) 

21b 

107-01878 

Control box model - 230V-3.5A (4.5m conveyor belt) 

22 

107-00626 

Capacitor 50mf (110v -3m) 

22a 

107-01891 

Capacitor 60mf (110V - 4.5m) 

22b 

107-04184 

Capacitor 25mf  (230V) 

23 

107-00683 

Bridge switch box 

24 

107-00543 

Decal user instructions 

26 

107-00446 

Drive roller 110V 0,37kW (3m conveyor belt) 

26a 

107-00447 

Drive roller 110V 0,50kW (4,5m conveyor belt) 

26b 

107-00850 

Drive roller 230V 0,50kW (4,5m conveyor belt) 

27 

107-01842 

Emergency  button (3m conveyor belt) 

27a 

107-01809 

Emergency  button (4,5m conveyor belt) 

28 

107-01810 

Start button on control box 

29 

107-01934 

Fuse 6.0 A - (110v - 3m conveyor belt) 

29a 

107-01091 

Fuse 7.5 A - (110v - 4,5m conveyor belt) 

29b 

107-01932 

Fuse 3.5 A - (230v - 4,5m conveyor belt) 

30 

107-00610 

Fuse cover 

31 

107-01811 

6-pole outlet control box 

32 

107-01812 

End plug - six-pole 

not shown 

107-00808 

3m conveyor belt moulding 

not shown 

107-00814 

4,5m conveyor belt moulding 

33 

107-00810 

Large hopper (TBH01) 

34 

107-00786 

Side rubber large hopper 

35 

107-00785 

Back rubber small hopper 

36 

107-00856 

Small hopper (TBH02) 

37 

107-00843 

Back rubber small hopper 

38 

107-00844 

Side rubber small hopper 

39 

107-00862 

Wheel set (TBW01) 

40 

107-00860 

Conveyor Support Frame (TBS01) 

41 

107-01880 

Power cable 110V 

41a 

107-01813 

Power cable 230V 

42 

107-01814 

Link cord (TBC01) 

43 

107-01093 

Relay 230v - S3 

Summary of Contents for MAXI 4.5M

Page 1: ...Machine Models MINI 3M MAXI 4 5M OPERATOR MANUAL PARTS LIST...

Page 2: ...Page 2 OWNER NOTES...

Page 3: ...11 7 Transport and storage Page 12 8 General safety instructions Page 13 9 Safety instructions for hirers Page 14 10 User instructions for hirers Page 15 Deployment diagram Page 15 Diagrams of accesso...

Page 4: ...lt Type Mini Maxi Serial number 45S Year of manufacture fulfils the provisions of the European machinery directive directive 98 37 amended by 98 79 EC and the provisions to implement it in national le...

Page 5: ...lt Type Mini Maxi Serial number 3S Year of manufacture fulfils the provisions of the European machinery directive directive 98 37 amended by 98 79 EC and the provisions to implement it in national leg...

Page 6: ...provided in the frame for the assembly of a set of pipes The conveyor belt can be used in roofed areas as well as outdoors in humid environmental conditions The conveyor belts are separate from each...

Page 7: ...ht 2 Deployment where the conveyor belts are not placed behind each other The conveyor belts can be deployed and arranged at every angle The conditions for deployment are the same as in point 1 IMPORT...

Page 8: ...e conveyor belts can be coupled via a linking lead so that a separate power supply 115V does not have to be provided for each belt The last conveyor in the series must be equipped with an end plug 3M...

Page 9: ...tart the last one in the series first Installation of a large hopper figure 1 page 16 A large hopper is placed at the start of the first conveyor belt figure 5 page 15 Installation of a small hopper f...

Page 10: ...that gets stuck between the roller and belt can be very damaging and can lead to the system breaking Also inspect the operation of the belt scraper regularly 2 Cleaning The conveyor belt can be rinsed...

Page 11: ...roove 2 Assembling the rubber belt Method and sequence Assemble the belt in the reverse order to dismantling 3 Adjusting the rubber belt for tension Method and sequence Screw bolts no 4 tight alternat...

Page 12: ...ystem Lift up the conveyor belt on the side where the wheel system is being mounted see fig 6 A page 16 and fit the wheel system into the opening provided fig 6 B page 16 The conveyor belt can now be...

Page 13: ...n veyed material from falling out e g onto staff The Mini Maxi can never be deployed in a position where the electrical contacts are underwater If the deployed installation becomes blocked during use...

Page 14: ...p slope When deploying on a slope the conveyor belts must be supported separately with a sturdy pipe construction Build the construction based on the pipe provided in the frame Ensure that the conveyo...

Page 15: ...Page 15 DEPLOYMENT DIAGRAM The belt can be adjusted in height using the position of the support Small Hopper Support Large Hopper Container figure 5...

Page 16: ...Page 16 DIAGRAM OF ACCESSORIES Large Hopper fig 1 Support fig 3 Small Hopper fig 2 Transport Wheels fig 6 Stacking fig 4 20kg 10kg...

Page 17: ...conveyor belt 22 107 00626 Capacitor 50mf 110v 3m 22a 107 01891 Capacitor 60mf 110V 4 5m 22b 107 04184 Capacitor 25mf 230V 23 107 00683 Bridge switch box 24 107 00543 Decal user instructions 26 107 00...

Page 18: ...L ASSEMBLY PLAN CONVEYOR BELT 21a 21b 22a 22b 26a 26b 1 2 3 4 12 11 10 9 8 a 6 5 7 20 23 22 21 24 25 26 18 17 RETURN ROLLER SIDE CONVEYOR BELT MIDDLE CONVEYOR BELT MOTOR SIDE CONVEYOR BELT 19a 19 14 1...

Page 19: ...Page 19 SWITCHBOX DIAGRAM ACCESSORIES DIAGRAM 27a 29a 29b 37 38 36 30 31 32 29 27 21 21a 21b 28 35 34 33 39 41 41a 42 40...

Page 20: ...Page 20 ELECTRICAL CIRCUIT DIAGRAM End Plug Emergency Stop External Emergency Stop Capacitor Motor Motor 1 Brown 2 Black 3 Blue 4 White 5 Yellow 6 Purple...

Page 21: ...Page 21 EMERGENCY STOP DIAGRAM BROWN BLUE EMERGENCY STOP...

Page 22: ...Page 22 OWNER NOTES...

Page 23: ...ecognised agents directors employees or insurers will not be held liable for consequential or other damages losses or expenses in connection with or by reason of or the inability to use the machine fo...

Page 24: ...Your local TRUXTA Dealer Tufftruk Limited Unit 5 Prince Street Business Park Prince Street Leek Staffordshire ST13 6DB Tel 44 0 1298 84687 sales tufftruk co uk 07 2020 Part No 800 20000...

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