TSC PRINTRONIX ML240 Series, User Manual

Page 1: ...ML240 Series Industrial Barcode Printers User Manual Series Lists ML240 ML340 ML240P ML340P Thermal Transfer Direct Thermal ...

Page 2: ...from the Monotype Corporation Windows is a registered trademark of Microsoft Corporation All other trademarks are the property of their respective owners Information in this document is subject to change without notice and does not represent a commitment on the part of TSC Auto ID Technology Co No part of this manual may be reproduced or transmitted in any form or by any means for any purpose othe...

Page 3: ...ations 6 1 3 Print Specifications 6 1 4 Ribbon Specifications 7 1 5 Media Specifications 7 2 Operation Overview 8 2 2 Printer Overview 9 2 2 1 Front View 9 2 2 2 Interior View 10 2 2 3 Rear View 11 2 3 Front Panel Control 11 2 3 1 LED Indication and Keypads 12 2 3 2 Power on Utilities 14 3 Setup 15 3 1 Setting up the printer 15 3 2 Loading the Ribbon 16 ...

Page 4: ...sition Adjustment Knob 23 4 1 Ribbon Tension Adjustment Knob 24 4 2 Mechanism Fine Adjustment to Avoid Ribbon Wrinkles 25 5 TSC Console 27 5 1 Start TSC Console 27 5 2 Setup Ethernet Interface 29 5 3 Set WiFi and Add to TSC Console Interface 31 5 4 Initialize the Printer WiFi Setting 34 5 5 TPH Care 35 5 6 Printer Function 36 5 7 Setting Post Print Action 37 6 LCD Menu Function 38 6 1 Enter the Me...

Page 5: ...6 6 5 Interface 47 6 5 1 Serial Comm 48 6 5 2 Ehernet 49 6 5 3 Wi Fi 50 6 5 4 Bluetooth 51 6 6 Advanced 52 6 7 File Manager 54 6 8 Diagnostic 55 6 9 Favorites 56 7 TroubleShooting 57 8 Maintenance 60 9 Angency Complicance and Approvals 62 10 Revise History 71 ...

Page 6: ...er 300 dpi resolution at speeds up to 5 inches per second which makes it ideal for printing very small 2D barcodes graphics fine print and other ultra high resolution images This manual provides the essential information and clear instructions for operating MB240 series To print label formats please refer to the instructions provided with your labeling software TSC printers include the Windows lab...

Page 7: ...ning of the buttons will vary depend on the UI footer 4 navigational keys 3 colors LED for notification light bar Processor 32 bit RISC high performance processor Memory 8MB Flash memory 16MB DRAM 128MB Flash memory 64MB DRAM Interface USB 2 0 High speed mode USB 2 0 High speed mode Internal Ethernet 10 100 Mbps RS 232 Max 115 200 bps USB host barcode scanner PC keyboard and USB storage device Sen...

Page 8: ...e 860 Portuguese Codepage 861 Icelandic Codepage 862 Hebrew Codepage 863 French Canadian Codepage 864 Arabic Codepage 865 Nordic Codepage 866 Russian Codepage 869 Greek 2 Codepage 950 Traditional Chinese Codepage 936 Simplified Chinese Codepage 932 Japanese Codepage 949 Korean Codepage 1250 Latin 2 Codepage 1251 Cyrillic Codepage 1252 Latin 1 Codepage 1253 Greek Codepage 1254 Turkish Codepage 1255...

Page 9: ...T UPC A UPC E EAN and UPC 2 5 digits add on MSI PLESSEY China Post ITF14 EAN14 Code 11 TELPEN PLANET Code 49 Deutsche Post Identcode Deutsche Post Leitcode LOGMARS RSS Stacked GS1 DataBar CODABLOCK F mode DataMatrix Maxicode PDF 417 Aztec MicroPDF417 QR code RSS Barcode GS1 Databar TLC 39 RSS Command set TSPL EZDTM Font bar code rotation 0 90 180 270 degree Others Standard industry emulations righ...

Page 10: ... module in front panel V V Wi Fi module without slot in housing V Wi Fi module with slot in housing V Regular guillotine cutter module Max print speed 4 ips Media thickness 0 06 0 28 mm Media type receipt tag and label liner w o glue V Peel off module V Cutter tray V Note 1 Option for either Wi Fi or Bluetooth only not coexistence 2 Except for the linerless cutter all TSC regular heavy duty care l...

Page 11: ...ply with Energy Star 2 0 REACH RoHS and WEEE 1 3 Print Specifications Print Specifications 203 dpi models 300 dpi models Print head resolution dots per inch mm 203 dots inch 8 dots mm 300 dots inch 12 dots mm Printing method Thermal transfer and direct thermal Dot size width x length 0 125 x 0 125 mm 1 mm 8 dots 0 084 x 0 084 mm 1 mm 12 dots Print speed inches per second 1 2 3 6 ips Up to 6 ips 1 ...

Page 12: ...5 25 4 mm or 38 1 mm I D core Media type Continuous die cut black mark fan fold and notch Media wound type Outside wound Media width 20 mm 118 mm 0 79 4 65 20 mm 114 3 mm 0 79 4 5 for peeler cutter mode Media thickness 0 06 mm 0 19 mm Label length 5 mm 25 400 mm 203 dpi series 5 mm 11 430 mm 300 dpi series Label length peeler mode 25 4mm 152 4mm 1 6 Label length cutter mode 25 4 2 794 mm 1 110 for...

Page 13: ...in case you need to reship the printer Unpacking the printer the following items are included in the carton 1 printer unit 1 quick installation guide 1 power cord 1 USB interface cable 1 Windows labeling software Windows driver CD disk If any parts are missing please contact the Customer Service Department of your purchased reseller or distributor ...

Page 14: ...dicator 2 Front panel buttons 3 Media view window 4 Paper exit chute 5 Media cover handle 2 4 1 5 3 ML240 Series ML240P Series 2 5 1 6 3 4 1 LED indicator 2 LCD display 3 Front panel buttons 4 Media view window 5 Paper exit chute 6 Media cover handle ...

Page 15: ...t knob 3 Print head release lever 4 Ribbon supply spindle 5 Label roll guard 6 Label supply spindle 7 External label entrance chute 8 Damper 9 Print head 10 Platen roller 11 Label guide 12 Black mark sensor shown as 13 Gap sensor shown as 9 10 11 7 5 1 2 3 4 6 8 13 12 ML240 ML240P Series ...

Page 16: ...Wi Fi interface Option 7 Ethernet interface 8 Power cord socket Note The interface picture here is for reference only Please refer to the product specification for the interfaces availability 1 4 3 2 1 External label entrance chute 2 Power switch 3 USB interface High speed mode 4 Power cord socket ML240 Series ML240P Series 1 7 3 2 4 5 6 ...

Page 17: ...used Flash System is downloading data or printer is paused Amber System is clearing data Red Solid Printer head open cutter error Flash Printing error such as paper empty paper jam ribbon empty or memory error etc Keypads ML240 Series Keypads form Item name Function Pause Key Pause Resume the printing process Feed Key Advance one label ...

Page 18: ...s Feed Pause Comfirm Cancel Navigational keys Select Navigate Icon Indication Wi Fi device is ready option Ethernet is connected Bluetooth device is ready option Remaining amount of ribbon m Security lock Enter the menu Enter cursor be marked in green located option Feed button advance one label ...

Page 19: ...ML240 Series power down and hold the right side of the Select Keys to restart the printer Sequences of the settings LED Colors Functions Amber Red 5 blinks Amber 5 blinks Green 5 blinks Green Amber 5 blinks Red Amber 5 blinks Solid green 1 Sensor Calibration Gap black mark sensor Release 2 Self Test And enter dump mode Release 3 Factory Default Release 4 Bline Calibration Release 5 Gap Calibration...

Page 20: ...the printer on flat surface e 2 Make sure the printer is power off 3 Connect the printer to the computer with the provided USB cable 4 Plug in the power cord Note Please switch OFF the printer before plugging in the power cord to printer power jack ...

Page 21: ... 1 Open the media cover 2 Install the ribbon onto ribbon supply spindle and install paper core onto ribbon rewind spindle 3 Release lever to open print head 4 Thread ribbon below the ribbon guide bar through ribbon sensor slot ...

Page 22: ...17 5 Wind the ribbon rewind spindle counterclockwise until the ribbon is smooth properly stretched and wrinkle free 6 Close the print head Ribbon Loading Path Ink coated inside Ink coated outside ...

Page 23: ...el roll guard horizontally to the end of label spindle and flip it down 3 Place the media roll on the label supply spindle and use label roll guard to fix it 4 Release lever and thread the label through the damper media sensor and label guide to install the media ...

Page 24: ...edia position 7 Close the print head mechanism on both sides and make sure the latches had engaged securely 8 Set media sensor type and calibrate the selected sensor Note When installing label with 1 to 2 inches width please adjust Print Head Pressure Position Adjustment Knob to left side Black mark sensor shown as Gap sensor shown as ...

Page 25: ...a 1 Open the printer right side cover 2 Insert the fanfold media through the rear external label entrance chute 3 Refer 3 3 to load the media Note Please calibrate the gap black mark sensor when changing media Loading path for fan fold labels ...

Page 26: ...to make calibration setting print mode to Peeler Mode 3 Open print head release and peel off module pull approximately 650 mm of the label and remove several labels 4 Feed the leading edge of liner through the peel off module slot 5 Close print head peel off module and the media cover Press FEED button to test the function ...

Page 27: ...n the media cover 2 Load the meida and use front panel to make calibration setting print mode to Cutter Mode 3 Open print head and cutter module threading the media through the slot 4 Close print head and cutter module Press FEED to test the function ...

Page 28: ...stment Knob The print head pressure adjustment knob has 9 positions from left to right Due to printer s paper alignment is on left side of the mechanism different media width requires the different pressure Users can try which level can meet their expectation ...

Page 29: ...sion Adjustment Knob has five positions for adjustment Due to the ribbon is aligned to the inbound of print mechanism different width of ribbons may need to adjust the tension adjustment knob to avoid the ribbon wrinkle and get the best print quality ...

Page 30: ...t to upper left direction Feed Direction Switch the ribbon tension adjustment knob clockwise per 1 level and print the label again to check if the wrinkle is gone If the tension adjustment knob has positioned on the level of innermost side but does not improve the ribbon wrinkle please switch the print head pressure adjustment knob per level and print the label again to check if the wrinkle is gon...

Page 31: ...e If the tension adjustment knob has positioned on the level of outermost side but does not improve the ribbon wrinkle please switch the print head pressure adjustment knob per level and print the label again to check if the wrinkle is gone If the wrinkle can t be avoided please contact the Customer Service Department of your purchased reseller or distributor for service Feed Direction ...

Page 32: ...aphics deploy fonts graphics label templates or upgrade the firmware to the group of printers and send additional commands to printers at the same time Printer firmware version before A2 12 will only use 9100 Port as command port Printer firmware after A2 12 will use 6101 Port as command port 5 1 Start TSC Console 1 Double click TSC Console icon to start the software 2 Manually add the devices by ...

Page 33: ... 3 Select the current interface of the printer 4 The printer will be added to TSC Console s interface 5 Select the printer and set the settings For more information please refer to TSC Console User Manual ...

Page 34: ...29 5 2 Setup Ethernet Interface Use USB or COM to establish the interface on TSC Console Double click to enter the Printer Configuration Page Click Ethernet tab Check the IP Address ...

Page 35: ... Add Printer on the top left of the window Choose Network Key in the IP Address Click Discover to establish the Ehternet interface The notification will pop up Click OK to close the window The Ethernert interface will be shown on TSC Console ...

Page 36: ... to TSC Console Interface Use USB or COM Port to set up the interface refer to chp 5 1 Double click to enter the printer configuration page Click Get to receive printer s information Click Wi Fi to the wi fi setting page 1 2 ...

Page 37: ...Port field For WPA Enterprise I Fill in the SSID II Select the Encryption option to WPA2 Enterprise III Select DHCP to ON For OFF option please fill in the IP Address Subnet Mask and Gateway IV Select the EAP Type option For EAP TLS option please upload the CA and Key for mutual authentication integrity protected cipher suite negotiation and key exchange between two endpoints V After setting click...

Page 38: ...wn within about 5 15 seconds after printer turn on If not please refer to steps below to initialize the printer Wi Fi module settings then to setup it again Remove the cable between the computer and the printer Go to main page click Add Printer to add the printer via Network Select the printer and enter the setting page by double clicking the printer Click the Print Test Page button to print the t...

Page 39: ...Initialize the Printer WiFi Setting 1 Return to the main page of TSC Console 2 Click Functions to expand the page 3 Click Wi Fi Default to initialize the printer Wi Fi module setting to factory default setting ...

Page 40: ... result is zero 0 that means the print head is good 3 Bad dots are presented as a spike in the profile The arrow in below iprofile indicates the presence of potentially damaged dots and printer will stop printing This option is used to enable ON disable OFF the TPH care function This option is used to check the numbers of unhealthy TPH dot element This option is used to set the treshhold for unhea...

Page 41: ... on PC Factory Default Initialize the printer to default settings Reset Printer Reboot printer Print Test Page Print test page according to the specified label size and sensor type Configuration Page Print printer configurations Dump Text Activate the printer to dump mode Ignore AUTO BAS Ignore AUTO BAS file when printer boot up Exit Line Mode Exit the line mode to page mode Enter Line Mode Leave ...

Page 42: ...er finishing the calibration Follow below procedure to set the post action for the printing Refer Chp 5 1 to Connect the printer with TSC Console Double click the printer The Printer Configuration Page will pop up Click Get to load information Go to Common Tab Find Post Print Action Select the mode depends on users application Click Set ...

Page 43: ... Menu By touch display Tap the Menu icon on LCD main page to enter the menu By Keys Use navigational keys to select the Menu icon be marked in green and press the left soft key button means to enter the menu Select keys Navigational keys ...

Page 44: ...owing sections for more details Setting To set up the printer settings for TSPL ZPL2 File Manager To check and manage printer s memory storage Advanced To set LCD initialization cutter type etc Sensor To calibrate the selected media sensor Interface To set the printer interface settings Diagnostic To check printer and help users to troubleshoot the problems ...

Page 45: ...40 6 3 Setting Tap the Command Set on LCD to switch between TSPL and ZPL2 Command Set can also be activated by Navigational Keys ...

Page 46: ...PL category can set up the printer settings for TSPL Setting TSPL Speed Density Direction Print mode None Batch Mode Peeler Mode Cutter Mode Cutter Batch Offset Shift X Shift Y Reference X Reference Y Code Page Country ...

Page 47: ...ocation Tear Off Mode Batch Mode Once finishing the printing process label will be fed to the tear plate location Peeler Mode Enable the label peel off mode Cutter Mode Enable the label cutter mode Cutter Batch Cut the label once at the end of the printing job Batch Mode Offset Adjust media stop location Available value setting range 999 dots to 999 dots 0 dot Shift X Adjust print position Availab...

Page 48: ...ear Off Peeler Off Cutter Print Width List Fonts List Images List Formats List Setup Control Prefix Format Prefix Delimiter Char Media Power Up Feed Calibration Length No Motion Head Close Feed Calibration Length No Motion Label Top Left Position Reprint Mode Enabled Disabled Format Convert None 150 300 150 600 200 600 300 600 ...

Page 49: ... Off Enable the label peel off mode Cutter Enable the label cutter mode Tear Off Print Width Set the print width Available setting range 2 999 dots 1800 List Fonts Print the current fonts list from the memory devices to the label N A List Images Print current printer available images list stored at the memory device to the label N A List Formats Print current printer available formats list from th...

Page 50: ...inter determine length and feed label No Motion Printer will not move media No Motion Label Top Adjust print position vertically on the label Value range 120 to 120 dots 0 Left Position Adjust print position horizontally on the label Value range 9999 to 9999 dots 0 Reprint Mode Reprint the last label by pressing button on printer s control panel Disabled Format Convert Select the bitmap scaling fa...

Page 51: ...ease use Manual function to set the paper length and gap bline size to complete the calibration setting N A Threshold Detect Set sensor sensitivity in fixed or auto Auto Maximum Length Set the maximum length for label calibration 254 mm Advanced Set the minimum paper length and maximum gap bline length for auto calibratIon 0 mm Menu Sensor Auto Calibration Gap Black Mark Continuous Preprint Manual...

Page 52: ...47 6 5 Interface Interface can set the printer interface settings Menu Interface Serial Ethernet Wi Fi Bluetooth ...

Page 53: ... Rate Set the RS 232 baud rate 9600 Parity Set the RS 232 parity None Data Bits Set the RS 232 Data Bits 8 Stop Bit s Set RS 232 Stop Bits 1 Menu Interface Serial Baud Rate 1200 bps 2400 bps 4800 bps 9600 bps 19200 bps 38400 bps 57600 bps 115200 bps Parity None Odd Even Data Bits 7 8 Stop Bit s 1 2 ...

Page 54: ... reset the Ethernet module Item Description Default Status Check the Ethernet IP address and MAC setting status N A Config DHCP On or OFF the DHCP Dynamic Host Configuration Protocol network protocol Static IP Use this menu to set the printer s IP address subnet mask and gateway DHCP Menu Interface Ethernet Status Config ...

Page 55: ...C setting status etc N A Config DHCP ON OFF the DHCP Dynamic Host Configuration Protocol networkprotocol Static IP Set the printer s IP address subnet mask and gateway DHCP SSID Set Wi Fi SSID N A Security Set Wi Fi security Open Password Set Wi Fi password N A Menu Interface Wi Fi Status Config SSID Security Password ...

Page 56: ...inter Bluetooth settings Item Description Default Status Check the Bluetooth status N A Local Name Set the local name for Bluetooth RF BHS Ping Code Set the local ping code for Bluetooth 0000 Menu Interface Bluetooth Status Local Name Ping Code ...

Page 57: ...s N A Display Brightness Set the brightness for display Range 0 100 50 Touchscreen Calibration Calibrate the touchscreen for best result N A Menu Advanced Language Printer Information Initialization Display Brightness Touchscreen Calibration Date Time Date Format Date Time Format Time Security Menu Lock Menu Password MyMenu Lock MyMenu Password Cutter Type Media Low Warning Ribbon Low Warning Prin...

Page 58: ...le disable the print head clean warning If enable this feature once print head has been reached the setting mileage then the warning icon will be shown on printer UI for reminding user to clean the print head The default setting is disable Reset Counter Reset the print head clean warning mileage after cleaning print head Interval This item is used to set the expected mileage for reminding user to ...

Page 59: ...File Manager File Manager is used to check the printer available memory show the files list delete the files or run the files that saved in the printer DRAM Flash Card memory Menu File Manager DRAM FLASH CARD ...

Page 60: ...ump mode all characters will be printed in 2 columns The left side characters are received from your system and right side data are the corresponding hexadecimal value of the characters It allows users or engineers to verify and debug the program Dump mode requires 4 wide paper width Print Head Check print head s temperature and bad dots Display Check LCD s color state Sensor Check sensors intensi...

Page 61: ... Arrange the commonly used setting options by Favorites Add items Touch and hold the item window of Join Favorites will pop up tap Yes to add the item to Favorites Delete items Touch and hold the item window of Delete Favorites will pop up tap Yes to delete the item ...

Page 62: ...f there is a command PRINT at the end of the file and there must have CRLF at the end of each command line No print on the label Label or ribbon is loaded not correctly Use wrong type paper or ribbon Follow the instructions in loading the media and ribbon Ribbon and media are not compatible Verify the ribbon inked side The print density setting is incorrect No Ribbon Running out of ribbon The ribb...

Page 63: ...st pattern if there is dot missing in the pattern Change proper ribbon or proper label media Adjust the printhead pressure adjustment knob The release lever does not latch the printhead properly Missing printing on the left or right side of label Wrong label size setup Set the correct label size Gray line on the blank label The print head is dirty The platen roller is dirty Clean the print head Cl...

Page 64: ...ot the printer The battery has run down Check if there is a battery on the main board The left side printout position is incorrect Wrong label size setup The parameter Shift X in LCD menu is incorrect Set the correct label size Press Menu Setting Shift X to fine tune the parameter of Shift X The printing position of small label is incorrect Media sensor sensitivity is not set properly Label size i...

Page 65: ...ectrostatic damage Do not wear rings or other metallic objects while cleaning any interior area of the printer Use only the cleaning agents recommended in this document Use of other agents may damage the printer and void its warranty Do not spray or drip liquid cleaning solutions directly into the printer Apply the solution on a clean lint free cloth and then apply the dampened cloth to the printe...

Page 66: ...printer II Rotate the platen roller and wipe it thoroughly with the lint free 99 Isopropyl Alcohol Clean the platen roller when changing a new label roll Peel Bar Use the lint free cloth with 99 Isopropyl Alcohol to wipe it As needed Sensor Use brush with soft non metallic bristles or a vacuum cleaner to remove paper dust Clean upper and lower media sensors to ensure reliable Top of Form and Paper...

Page 67: ...erates uses and can radiate radio frequency energy and if not installed and used in accordance with the manufacturer s instruction manual may cause harmful interference with radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case you will be required to correct the interference at your own expense This Class A digital apparatus c...

Page 68: ... 가정외의 지역에서 사용하는 것을 목적으로 합니다 GB 4943 1 GB T9254 Class A GB 17625 1 此为 A 级产品 在生活环境中 该产品可能会造成无线电干扰 在这种情况下 可能需要用户对干扰采取切实可行的措施 Energy Star for Imaging Equipment Version 2 0 IS 13252 Part 1 IEC 60950 1 CNS 13438 CNS 14336 1 CNS 15663 LP0002 Note There may have certification differences in the series models please refer to product label for accuracy ...

Page 69: ...8 Please refer to user manual for maximum operation ambient temperature WARNING Hazardous moving parts keep fingers and other body parts away CAUTION For equipment with RTC CR2032 battery or rechargeable battery pack Risk of explosion if battery is replaced by an incorrect type Dispose of used batteries according to the Instructions as below 1 DO NOT throw the battery in fire 2 DO NOT short circui...

Page 70: ... between the radiator your body All operational modes 2 4GHz 802 11b 802 11g 802 11n HT20 802 11n HT40 5GHz 802 11a The frequency mode and the maximum transmitted power in EU are listed below 2400 MHz 2483 5 MHz 19 88 dBm EIRP Wi Fi 5150 MHz 5250 MHz 17 51 dBm EIRP Wi Fi 2402 MHz 2480 MHz 6 02 dBm EIRP Bluetooth Requirements in AT BE BG CZ DK EE FR DE IS IE IT EL ES CY LV LI LT LU HU MT NL NO PL P...

Page 71: ... interference and 2 this device must accept any interference including interference that may cause undesired operation of the device Canada avis de l Industry Canada IC Cet appareil numérique de classe B est conforme aux normes canadiennes ICES 003 et RSS 210 Son fonctionnement est soumis aux deux conditions suivantes 1 cet appareil ne doit pas causer d interférence et 2 cet appareil doit accepter...

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Page 73: ...ept for US JP Model Made for iPhone XS Max iPhone XS iPhone XR iPhone X iPhone 8 iPhone 8 Plus iPhone 7 iPhone 7 Plus iPhone SE iPhone 6s iPhone 6s Plus iPhone 6 iPhone 6 Plus iPhone 5s iPad Pro 12 9 inch 2nd generation iPad Pro 10 5 inch iPad 6th generation iPad 5th generation iPad Pro 9 7 inch iPad Pro 12 9 inch 1st generation iPad Air 2 iPad mini 4 iPad mini 3 iPad Air iPad mini 2 iPod touch 6t...

Page 74: ...ances and its chemical symbols 鉛Lead Pb 汞Mercury Hg 鎘Cadmium Cd 六價鉻Hexavalent chromium Cr 6 多溴聯苯 Polybrominated biphenyls PBB 多溴二苯醚 Polybrominated diphenyl ethers PBDE 內外塑膠件 內外鐵件 滾輪 銘版 電路板 晶片電阻 積層陶瓷表面黏著電 容 集成電路 IC 電源供應器 印字頭 馬達 液晶顯示器 插座 線材 ...

Page 75: ...restricted substance exceeds the reference percentage value of presence condition 備考 2 係指該項限用物質之百分比含量未超出百分比含量基準值 Note 2 indicates that the percentage content of the restricted substance does not exceed the percentage of reference value of presence 備考 3 係指該項限用物質為排除項目 Note 3 The indicates that the restricted substance corresponds to the exemption ...

Page 76: ...71 10 Revise History Date Content Editor ...

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