TSI Instruments DUSTTRAK 854030, Operation And Maintenance Manual

Page 1: ...TAL DUSTTRAK ENVIRONMENTAL ENCLOSURE MODEL 854030 FOR ENVIRONMENTAL DUSTTRAK AND DRX AEROSOL MONITOR MODELS 8540 8540 M 8542 M 8543 AND 8543 M OPERATION AND MAINTENANCE MANUAL P N 6008410 REVISION F NOVEMBER 2016 ...

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Page 3: ...cover calibration requirements and seller warrants only that the instrument or product is properly calibrated at the time of its manufacture Instruments returned for calibration are not covered by this warranty f This warranty is VOID if the instrument is opened by anyone other than a factory authorized service center with the one exception where requirements set forth in the manual allow an opera...

Page 4: ...of loss and will be returned if at all at Seller s risk of loss Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND LIABILITY which contains the complete and exclusive limited warranty of Seller This LIMITATION OF WARRANTY AND LIABILITY may not be amended modified or its terms waived except by writing signed by an Officer of Seller Service Policy Knowing that inoperativ...

Page 5: ...l Accessories 5 Chapter 3 Setting Up 9 Enclosure Assembly 9 Tools Needed for Assembly 9 Equipment Needed for Maintenance 9 Overview 10 Cable Routing and Securing 10 Install Photometer 10 Solar Shield 12 Thiamis 1000 Node 12 Configure Power Connection 13 DIN Rail and Phoenix Connectors 14 Mains Power Supply for Environmental DustTrak 15 Environmental DustTrak Battery Kit 16 Alternate DC Power Sourc...

Page 6: ... Enclosure 28 Removing Photometer from Environmental Enclosure for Service or Replacement 29 Re installing the Inlet Assembly 35 Chapter 5 Maintenance 39 Annual Maintenance Checks 39 Cleaning the Aerosol Inlet 40 Emptying the Water Trap 40 Cleaning and Oiling Impactors 41 Chapter 6 Troubleshooting the Environmental Enclosure 43 Appendix A Specifications 45 Environment Enclosure 45 ...

Page 7: ...he instrument has been design to be used with batteries supplied by TSI Do not use a substitute The TSI charger P N 801809 has been designed to be used with the battery packs supplied by TSI Do not use a substitute charger to charge TSI battery packs Old batteries must be properly recycled in accordance with the local environmental regulations When mains power adapters are used the equipment shoul...

Page 8: ...n and regular inspection of all seals Note Prior to using the Battery Pack for the first time a full recharge is recommended Recharging Battery Pack s immediately after use within one hour maximum is critical to obtaining optimal recharge time battery health and battery life Laser Safety Models 8540 8540 M 8542 M 8543 8543 M DustTrak monitors are Class I laser based instruments During normal opera...

Page 9: ...Health and Safety Act of 1968 A certification and identification label like the one shown below is affixed to each instrument Labels Advisory labels and identification labels are attached to the instrument 1 European symbol for non disposable item Item must be recycled Description of Caution Warning Symbols Appropriate caution warning statements are used throughout the manual and on the instrument...

Page 10: ...s safe operation and maintenance is included in the manual Warns that the instrument is susceptible to electro static discharge ESD and ESD protection should be followed to avoid damage Indicates the connector is connected to earth ground and cabinet ground Reusing and Recycling As part of TSI Incorporated s effort to have a minimal negative impact on the communities in which its products are manu...

Page 11: ...allows for protection of the Environmental DustTrak Models 8540 8540 M 8542 M 8543 8543 M and their accessories to permit outdoor monitoring Figure 1 Open Enclosure with a large flat head screwdriver by turning latch turn Figure 2 Front view of open enclosure ...

Page 12: ...2 Chapter 1 Figure 3 Power Strip ...

Page 13: ...e familiar with these components before proceeding Unpacking the Model 854030 Environmental Enclosure Compare all the components you received with those listed in the table below If any parts are missing contact TSI Item Qty Part Number Description Spare Parts available from suppliers by manufacturer part number listed below www phoenixcontact com 4 Spring cage ground terminal block Green Power Co...

Page 14: ...bolts and wireless antenna Heyco Nylon 0 5 dia Hole Plug KOS LT 500 P N 3830 1 Washer INT tooth lock 7 8 OD ZN Tooth lock washer to hold antenna plug in place https octopart com 4 Large Plug Plug for 1 093 holes for power and communication connections Heyco molded break thru plug 1 093 dia LTGP 1093 063 P N C2024 https octopart com 2 Cable Gland Creates weather proof seal for cable penetrations He...

Page 15: ...Model 854030 Environmental Enclosure Optional Accessories Listed below are optional accessory items for the Model 854030 Environmental Enclosure Contact TSI for purchase info Item Part Number Description 854031 Pole Mount Kit for 854030 Enclosure 854032 Solar Shield for 854030 Enclosure 854033 Enclosure Heater for 854030 Enclosure 854034 Power supply for Environmental DustTrak 854041 Heated Inlet ...

Page 16: ...2 5 Impactor 854022 PM1 0 Impactor 854050 Lufft WS300 Metrology Station Temp Rh air pressure 854051 Lufft WS500 Metrology Station Temp Rh air pressure wind speed wind direction 854060 Solar Power System 854036 Internal Battery System Two 2 22Ah Batteries 801808 charger 801809 plastic tray and custom cable ...

Page 17: ...Parts Identification and Unpacking 7 Item Part Number Description 801808 12 VDC Battery Pack 801809 12 VDC Battery Pack Charger ...

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Page 19: ...ized to incorporate all available optional accessories at the time of assembly Optional accessories can easily be added after assembly however some components may need to be temporarily removed to facilitate installation and connection of some accessories Tools Needed for Assembly varies by accessory Large flat blade screwdriver Small flat blade screwdriver Medium Phillips screwdriver 5 16 wrench ...

Page 20: ... accessory on photometer Cable Routing and Securing Adhesive backed cable tie anchors are provided to help secure cables inside the enclosure Securing cables to specific locations on the photometer and enclosure can prevent damage to cables during installation and removal of the photometer and help reduce confusion and mistakes during set up Securing the cables to the enclosure is much easier to a...

Page 21: ...et Enclosure Heater as directed in the Quick Start Guides 6 Connect batteries or connect to external power source 7 Handles install through the same holes with the same hardware used to attach the solar shield The optional Solar Shield 854032 can be installed at the same time the handles are installed Figure 4 Install optional solar shield 854032 Refer to the Quick Start Guides supplied with the o...

Page 22: ...ccessory P N 854032 See Quick Start Guide 6008675 included with accessory Figure 5 Solar shield 854032 Thiamis 1000 Node optional accessory P N 801905 See Quick Start Guide 6008413 included with accessory Figure 6 Thiamis 1000 Node 801905 ...

Page 23: ... input for Solar Power part number 854060 The power connections and set up within the enclosure are much easier to manage before the photometer is installed External connection to the power supply should not occur until the photometer and associated accessories are connected inside the enclosure Note The power supply included with the Enclosure Heater Accessory P N 854033 requires AC Mains Power ...

Page 24: ...on the far left bring power into the DIN rail from Main Line Power Batteries Solar Power System or Wind Power system The smaller pairs of connectors size 2 5 are used to supply power to various instruments in the enclosure Additional connectors can be added to power additional instruments as needed All power connectors require a strong insertion force to fully seat the connector The red plug in br...

Page 25: ...tor Green DC ground 3042722 Gray positive DC voltage 3042719 Small Distribution Power Connectors Green DC Ground 3040025 Gray positive DC voltage 3040012 Mains Power Supply for Environmental DustTrak optional accessory P N 854034 See Quick Start Guide 6008574 included with Power Supply Attach mains power cable to power supply and attach to power rail Connect DC Power Cable to DIN DC Input Figure 8...

Page 26: ...attery system consists of two rechargeable lead acid batteries with a specially designed charger A wiring harness draws power from both batteries doubling the run time No connection through the outside of the enclosure is required for using the internal battery system There is a 5 0AT 5x20mm fuse built in to the cable Figure 9 Battery kit 854036 ...

Page 27: ...arging Battery Pack s immediately after use within one hour maximum is critical to obtaining optimal recharge time battery health and battery life Use of components other than those specified by TSI may impair the safety features provided by the equipment W A R N I N G The instrument has been design to be used with batteries supplied by TSI Do not use a substitute The TSI charger P N 801809 has be...

Page 28: ...l DustTrak optional accessory P N 854060 See Quick Start Guide 6008416 included with accessory Figure 10 Solar power system 854060 Heated Inlet Accessory optional accessory P N 854041 See Quick Start Guide 6008577 included with accessory Figure 11 Heated inlet accessory 854041 ...

Page 29: ... Start Guide 6008412 included with accessory Figure 12 Enclosure Heater 854033 W A R N I N G Ensure AC cable and all communication cables are routed away from direct contact with the heater module to prevent shorting and damage due to potential melted cable insulation ...

Page 30: ...h the opening 4 Place plastic glide ring around mounting ring protruding through top of enclosure 5 Use the retainer ring to secure the photometer to the enclosure Hand tighten retainer ring to mounting ring Do not use tools for additional leverage Figure 13 Install DustTrak Monitor insert inlet ring up through opening W A R N I N G S Retainer ring and O ring must be properly orientated to ensure ...

Page 31: ...nlet sample conditioning module optional accessory 2 Set inlet column on top of mounted photometer rotate slowly until alignment pin drops column into proper orientation 3 Hand tighten base retainer ring to secure inlet column to enclosure 4 Slide retainer ring down to inlet base or optional heated inlet column Figure 15 Assembly and installation of inlet column ...

Page 32: ...o the Omni directional inlet Figure 16 Assembly and installation of inlet column 6 Add the water trap bottle 7 Add the 360 omni directional inlet W A R N I N G Inspect all O rings for damage and contamination during installation to ensure a good seal to prevent water leakage Figure 17 Final configurations of inlet column ...

Page 33: ...ss jar from flow stack W A R N I N G Care must be taken when attaching or removing the omni directional inlet column from the enclosure and or photometer to prevent breaking the glass water trap jar due to mishandling or dropping the column ...

Page 34: ...ories to the DIN Rail make final connection of DustTrak power connector to DIN Rail mounted power supply Connect external power cord to the side of the enclosure and plug other end into an AC power outlet DC solar power source will use 2 pin connector on left side of enclosure Figure 20 DustTrak Power Connection left Final connection to exterior AC power source DC power source will use 2 pin conne...

Page 35: ...erproof outdoor receptacle enclosure Check instruments to verify power is working before closing and locking enclosure W A R N I N G Improper outdoor installation could result in equipment damage and or electrical shock due to improper grounding Installation must follow local electrical codes Electrical connections should be completed by a licensed electrician ...

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Page 37: ...e Environmental Enclosure in wind conditions with speeds of 22 mph or less to obtain the most accurate readings An increase in wind speed over 22 mph can decrease the sampling efficiency of the inlet to under the efficiency specified by PM10 standards If wind gusts of over 22 mph are present the data collected is still valid but be aware that the readings will be slightly lower than the actual mas...

Page 38: ...t to the appropriate survey or logging mode The Enclosure is locked shut to prevent theft or vandalism to instrument Transporting the Environmental Enclosure When transporting the Environmental Enclosure it is important to store its components correctly To ensure that no damage is done to the enclosure or its components during transportation the following steps should be taken A t t e n t i o n Th...

Page 39: ...ackage accessories to prevent damage Removing Photometer from Environmental Enclosure for Service or Replacement W A R N I N G Disconnect all cables before removing photometer from Environmental Enclosure to prevent damage 1 Unscrew the second knurled ring from the bottom Figure 22 Unscrew second knurled ring from bottom ...

Page 40: ...and lift the entire assembly out Figure 23 Remove inlet assembly b To remove a Heated Inlet Assembly the procedure is considerably more complicated Follow the instructions below i Inside the Enclosure unlock and disconnect the Heated Inlet cable note that the connector has the lock release on the top back of the connector Figure 24 Disconnect heated inlet cable ...

Page 41: ...small blade screwdriver Also for purposes of re assembly note that the cable twists two times through the Ferrite Figure 25 Removing ferrite clamp assembly iii Carefully pull the Heated Inlet Assembly up while gently pulling the cable through the slotted opening Figure 26 Pull heated inlet assembly up ...

Page 42: ...nector through the slot in the Mounting Ring The Heated Inlet Assembly can then be completely removed Figure 27 Removing heated inlet assembly 3 Disconnect the USB Cable Ethernet Cable and Power Cable as shown Figure 28 Removing USB Ethernet and power cables ...

Page 43: ...y Sensor Cable if you have a Heated Inlet Figure 29 Disconnecting temperature humidity cable 5 Remove the knurled ring while supporting the Photometer Then remove the Photometer from the Enclosure Figure 30 Removing photometer from enclosure ...

Page 44: ... two highlighted screws use a 7 64 ball driver Figure 31 Removing cables and heated inlet controller 7 The Mounting Ring can be left attached or removed before shipment of the Photometer If the Inlet Assembly needs to be re attached to the Enclosure the Mounting Ring must be removed See the next section for instructions on reassembling the Inlet Assembly Figure 32 Mounting ring ...

Page 45: ...g ring from the DustTrak monitor to ensure a waterproof seal on the enclosure 1 Remove the mounting ring from the photometer Save the four screws for reinstallation of the mounting ring on the photometer Figure 33 Remove mounting ring from photometer 2 Install the Mounting Ring from below into the top opening of the environmental enclosure Install the Plastic Glide Ring on the bottom and then the ...

Page 46: ... for damage and contamination during installation to ensure a good seal to prevent water leakage 3 If you have a Heated Inlet Assembly first feed the Temperature Humidity Sensor cable through the slot in the Mounting Ring Carefully feed the cable through the opening as you lower the Heater Inlet onto the Retaining Ring Figure 35 Heated Inlet cable ...

Page 47: ...Inlet Assembly back and forth until the hole aligns with the pin Figure 36 Aligning inlet assembly 5 Insert the Heated Inlet or Omni directional Inlet fully Firmly tighten the knurled ring of the Heated Inlet or Omni directional Inlet This completes the installation of the Heated Inlet or the Omni directional Inlet assembly Figure 37 Secure inlet column to retainer ring ...

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Page 49: ...ater trap if needed 6 Open the Impactor if used to clean and re oil the Impactor 7 Ensure all cable grommets and whole plugs through environmental enclosure are snug and weather tight 8 Ensure all internal wiring and cable routing tie wraps are properly secured to the enclosure 9 Inspect internal wiring and cables for loose connections and damaged wires and cables 10 Ensure wires and cables are no...

Page 50: ... Environmental Enclosure aerosol inlet for any reason It is not designed for field service and reassembly Emptying the Water Trap If any water or moisture has accumulated in the water trap unscrew the water trap from the Omni directional inlet and empty it The bottle must be securely hand tightened to seal against the O ring to prevent leaking Make sure the tightly secured bottle is oriented in th...

Page 51: ...y Average dust concentration mg m 3 Impactor maintenance interval 0 015 97 days 0 025 60 days 0 035 42 days 0 050 30 days 0 100 16 days 0 150 10 days 0 250 6 days 0 400 4 days 1 Unscrew Impactor Check O ring on the Impactor base 2 Clean outside and inside of Impactor and the Impactor plate using a clean brush and a light solvent Dry impactor parts by blowing it out with compressed air or let it ai...

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Page 53: ...ak monitor at desired sampling conditions Plugged external inlet Remove inlet from the Enclosure blow out debris with compressed air Rinse with clean air if needed DO NOT DISASSEMBLE COVER ON INLET ASSEMBLY Take off water trap bottle and clean all exposed surfaces Sampling in wind speeds over 22 mph DustTrak monitor will under sample slightly in high wind speeds No correction possible Enclosure lo...

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Page 55: ...sical External dimensions with no sample inlet HWD 16 x 12 x 12 25 in 411 x 305 x 311 mm Approximate Weight Enclosure empty 20 lbs 9 07 kg Approximate weight of accessories Environmental DustTrak 5 3 lbs 2 4 kg Thiamis Node Kit 0 8 lbs 0 4 kg Internal Battery Kit 30 lbs 13 6 kg Heated Inlet Sample Conditioner 2 0 lbs 0 9 kg Enclosure Heater Kit 3 4 lbs 1 54 kg Omnidir inlet w water jar 2 2 lbs 1 0...

Page 56: ...ttery 21 to 24 hours typical Dual batteries 42 to 48 hours typical Environmental DustTrak DRX Photometer with heated inlet accessory Single Battery 15 hours typical Dual Batteries 30 hours typical Battery Charge Time 8 to 9 hours at 72 F 22 C New battery deep discharge to 95 charge AC and DC Power Requirements AC Power 100 to 240 VAC 50 60 Hz 120 W Maximum 300 W Max for power supply included with ...

Page 57: ... more information USA Tel 1 800 874 2811 UK Tel 44 149 4 459200 France Tel 33 1 41 19 21 99 Germany Tel 49 241 523030 India Tel 91 80 67877200 China Tel 86 10 8219 7688 Singapore Tel 65 6595 6388 P N 6008410 Rev F 2016 TSI Incorporated Printed in U S A ...

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