Tubeline Boss I, Operator'S Manual

Page 1: ...Operator s Manual Tube Line Bale Processor Boss I ...

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Page 3: ...d Safety Information 3 6 Definitions of Safety Terms and Symbols Accident Prevention 3 Safety Instructions 4 5 Safety Signs 6 Power Unit Specifications 7 Installation Instructions 7 Hydraulic Instructions 7 Operation 8 Maintenance 9 Service 9 Grease Points 10 Deck Assembly 11 Top Beater Assembly 12 Bottom Beater Assembly 13 Ram Assembly 14 Hydraulic Schematic 15 Warranty Policy 16 ...

Page 4: ...is product is being handled or used Provide this manual to any new owners and or operators GENERAL INFORMATION The purpose of this manual is to assist you in safely assembling mounting operating and maintaining your Boss I Read this manual carefully to obtain valuable information and instructions that will help you achieve safe and dependable service The illustrations and data used in this manual ...

Page 5: ...ident prevention program can be successful without the wholehearted cooperation of the person who is directly responsible for the operation of the equipment If accidents are to be prevented and accidents can be prevented that prevention will come from equipment operators who accept their complete responsibility and anticipate the results of their actions The designer the manufacturer and the safet...

Page 6: ... your tools are in good condition for performing the desired function When using tools wear the protective equipment specified by the tool manufacturer i e hardhat safety glasses work gloves protective shoes etc WHEN YOUR POWER UNIT IS USED DURING ANY TYPE OF ASSEMBLY OPERATION MAINTENANCE OR OTHER WORK ON OR NEAR THIS PRODUCT Before leaving the operator s station or before beginning any type of w...

Page 7: ...ans that all devices function properly and that there are no fluid leaks WHEN MOUNTING THIS PRODUCT TO YOUR POWER UNIT Refer to the operator s manuals of your power unit your loader and your quick attach for special or detailed mounting instructions This product should fit onto the quick attach or loader arms of your power unit the same as the original products that were designed by your loader qu...

Page 8: ...from the safety sign exposing the adhesive surface Apply the safety sign to the position shown in the diagram above and smooth out any bubbles INSTRUCTIONS Keep all safety signs clean and legible Replace all missing illegible or damaged safety signs Replacement parts for parts with safety signs attached must also have safety signs attached Safety signs are available free of charge from your dealer...

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Page 10: ...arms and cycle the tilt cylinders to check clearances and to verify that all mounting procedures have been successfully completed SAFETY FIRST READ AND UNDERSTAND THE SAFETY INSTRUCTIONS pages 3 6 of this manual BEFORE BEGINNING ANY PROCESSOR MOUNTING Processor Hydraulic Connection SAFETY FIRST READ AND UNDERSTAND THE SAFETY INSTRUCTIONS pages 3 6 of this manual BEFORE BEGINNING ANY HYDRAULIC CONN...

Page 11: ... to your power unit s operator s manual for safe operating limit and use of counterweights To Load Load one bale at a time If bales are frozen put frozen side down to the table for better operation Center the bale on the forks before loading on to the table Slide forks lightly on the ground when loading bales Store bales on level ground and on a clean surface free from rocks and other foreign obje...

Page 12: ... flails to keep machine in balance Make sure that all safety signs are in place are clean and are legible SEE THE SAFETY SIGN SECTION page 6 AFTER EVERY 10 HOURS OF OPERATION Grease all roller bearings refer to diagram on page 10 Inspect and tighten Allen screws on bearing PROCESSOR SERVICE SAFETY FIRST READ AND UNDERSTAND THE SAFETY INSTRUCTIONS pages 3 6 of this manual BEFORE BEGINNING ANY PROCE...

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Page 16: ...16 Deck Assembly ...

Page 17: ...x Bolt 13 2 HB 5 8 X 2 25 Hex Bolt 14 3 HN 5 8 Hex Nut 15 9 HB 3 8 X 1 Hex Bolt 16 1 B1 079 Adjuster Bracket 17 5 LW 3 8 Lock Washer 18 1 HN 3 8 Hex Nut 19 1 BS200141A Sprocket Assembly 20 1 BS200138A Chain Drive Sprocket 21 1 B1 082 Chain Tightener 22 1 SPR60B30F IH Sprocket 23 4 BS199398A Drive Sprocket Bearing 24 8 LW 5 8 Lock Washer 25 2 FW 5 8 Flat Washer 26 2 LN 5 8 Lock Nut 27 3 LA MFE43 Ti...

Page 18: ...18 Top Beater Assembly ...

Page 19: ...Lock Washer 9 15 HB 3 8 X 1 Hex Bolt 10 13 LN 3 8 Lock Nut 11 12 LN 5 16 Lock Nut 12 8 HB 3 8 X 1 5 Hex Bolt 13 6 FW 3 8 Flat Washer 14 4 HN 3 8 Hex Nut 15 1 B1 077 Rubber Deflector 16 1 B1 075 Rubber Deflector Mount 17 3 HIN 3 5 X 3 5 Hinge 18 8 CB 1 4 x 1 Round Head Bolt 19 14 HN 1 4 Hex Nut 20 14 LW 1 4 Lock Washer 21 6 CB 1 4 X 75 Round Head Bolt 22 1 25576 Top Beater Shield 23 1 VAL 1008 Moto...

Page 20: ...20 Bottom Beater Assembly ...

Page 21: ...K 1 4TBW SK Taper Lock Bushing 1 1 4 Bore 3 1 B1 032 1 Main Beater Shaft 4 1 B1 031 Flail Mount Lug 5 1 SAW200059 Flail Bushing 6 1 SAW200060 Flail 7 2 Obtain Locally HN 5 8 Hex Nut 8 2 Obtain Locally HB 5 8 x 4 Hex Bolt Square Key x 3 Bottom Beater Assembly ...

Page 22: ...22 Hydraulic Layout 1 2 3 4 5 6 7 8 9 ...

Page 23: ...6 Ram Motor to Block Small 3 1 28207 Top Motor to Block Large 4 1 28208 Top Motor to Block Small 5 1 28209 Flail Motor to Block Large 6 1 28210 Flail Motor to Block Small 7 1 28242 Connector to Block Lower 8 1 28243 Connector to Block Upper 9 1 28036 Block Hydraulic Layout ...

Page 24: ...24 Optional 3 rd Beater Kit ...

Page 25: ... Hole Flange 5 19 Obtain Locally LN 5 8 Lock Nut 6 17 Obtain Locally HB 5 16 x 3 4 Hex Bolt 7 6 Obtain Locally HB 7 16 x 1 Hex Bolt 8 1 25786 Middle Guard 9 6 Obtain Locally FW 7 16 Flat Washer 10 15 Obtain Locally FW 5 16 Flat Washer 11 2 SPR50B16F 1 Sprocket 12 1 27005 Top Beater Idler Shaft 13 4 Obtain Locally HB 5 16 x 1 Hex Bolt 14 1 27209 Top Beater ...

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