Tuchel Big, Instruction Manual

Page 1: ...1 0 2008 02 01 Instruction manual 000050 Sweeper shovel attachment ...

Page 2: ...uipment 13 Transporting 13 Safety measures during maintenance 14 Before performing maintenance work 14 During the maintenance 14 3 Technical data 15 Dimensions 15 Work values 15 Working hydraulics 16 Attachment with mount 16 Additional equipment option 16 4 Description overview 17 General view 18 Accessories optional 19 Side broom 19 Water spraying unit 19 Type plate 20 Identification marking loca...

Page 3: ...e inclination 34 Precision adjustment of the inclination 34 Setting of the pressure angle 35 Adjusting of the swiveling range 35 Attaching and removing the side broom 36 Hydraulic connection of the side broom 37 Water spraying unit option 38 Switching the water spraying unit pump on 38 Filling the water tank 38 Emptying the water tank 38 Adjusting the spray bar 39 7 Maintenance 40 Safety measures ...

Page 4: ...ive safety and warning instructions in this manual and on the accessory equipment before using or servicing the accessory equipment Before placing the accessory equipment into operation all machine operators must make themselves familiar with the handling of the accessory equipment using this operating manual The safety regulations are to be strictly adhered to Adherence to the valid safety regula...

Page 5: ... a new replacement manual can be requested from Tuchel Maschinenbau GmbH at any time If the device is sold the operating manual must be transferred to the new owner The owner of the device bears the responsibility for the following points Every operator must be of at least the legal minimum age and be physically as well as mentally fit to reliably fulfil the tasks assigned to them Every person who...

Page 6: ...machinery directive 98 37 EC and is authorised to carry the CE mark Furthermore the harmonised European Norms DIN EN 12100 DIN EN 982 DIN EN 474 1 3 4 DIN EN 953 DIN EN 60204 and the regulations for the prevention of industrial accidents UVV were used for the development of the machine These are documented in the EC declaration of conformity The manufacturer s address is located on the back side o...

Page 7: ...General information about this operating manual 7 Pos 6 Tuchel 1 mod_1202294702901_0 doc 11563 ...

Page 8: ...el Sicherheit Bestimmungsgemäße Verwendung 1 mod_1194947928156_21 doc 9518 Intended use The accessory equipment is designed to be used solely for the purpose defined in chapter Description overview page 17 and in conjunction with the approved components Any other use does not comply with the regulations requirements or intended use The manufacturer cannot assume liability for any damages resulting...

Page 9: ... is not observed or is not observed sufficiently WARNING Bodily injury Identifies risks that can cause physical injury if the respective warning is not observed or is not observed sufficiently CAUTION Light injuries Identifies risks that can cause light bodily injury This is the caution warning It warns you about the risk of property damage It differs from the hazard warning since it warns about p...

Page 10: ...schild angehobene Last 1 mod_1194950548812_21 doc 9571 Do not stay in the area of a raised and unsecured load Keep back a sufficient distance Pos 15 Tuchel Sicherheit Sicherheitsaufkleber Warnschild Quetschgefahr im Klappbereich 1 mod_1194950960140_21 doc 9597 Do not reach into hazard areas where there is a danger of crushing as long as the parts in these areas are still able to move Pos 16 Tuchel...

Page 11: ...emoved such as e g the protective grating Pos 21 Tuchel Sicherheit Kleidung 1 mod_1194952723437_21 doc 9649 Clothing You may not wear loose fitting clothing jewellery or wear your hair open These items could get caught in control elements or in moving or rotating parts and cause severe injuries Change clothing that is soiled with highly inflammable substances immediately Always wear the operationa...

Page 12: ...chel Sicherheit Auf und Absteigen 1 mod_1200926941640_21 doc 10822 Climbing on and off When climbing on and off use the handles on the host vehicle and the provided stepping surfaces on the accessory equipment Pos 26 Tuchel Sicherheit Schutz gegen Verletzungen 1 mod_1200927222390_21 doc 10835 Protecting against injuries Never stick body parts between moving parts e g between accessory equipment an...

Page 13: ... or snow and wait until the visibility has improved enough to ensure that work can continue safely Pos 29 Tuchel Sicherheit Transport 1 mod_1194959920875_21 doc 9701 Transporting Loading and transporting Lift the accessory equipment onto the loading space with the host vehicle or with a suitable hoisting device at the appropriate attachment points Place suitable cushioning material rubber mats und...

Page 14: ...ted without prior consultation This can lead to accidents with severe injuries Tools Use appropriate tools only The use of damaged poor quality faulty or makeshift tools can lead to injuries Pos 33 Tuchel Sicherheit Während der Wartung 1 mod_1199281639000_21 doc 10106 During the maintenance Keeping the accessory equipment clean Always keep the accessory equipment clean Do not clean the accessory e...

Page 15: ...00 2100 Total width B mm 1470 1770 1920 2070 2370 Kerb weight standard kg 373 425 450 478 528 Kerb weight profi kg 411 472 501 532 589 max weight profi incl water tank side broom and filled with sweepings kg 1196 1507 1610 1717 1924 max weight profi incl water tank side broom without sweepings kg 596 757 786 817 874 Shovel compartment capacity l 300 375 412 450 525 Sweeper cylinder brush rings Ø m...

Page 16: ...drive circuit Attachment with mount Compact loader mount incl Quick change adapter for wheel loaders option Additional equipment option Type Big sweeper shovel attachment 120 150 165 180 210 Water spaying unit with water tank incl 12 V dry running pump and switching box Water tank capacity l 100 100 100 100 200 100 200 Side broom circular brush Ø mm 600 600 600 600 600 Pos 35 Tuchel 1 mod_12022947...

Page 17: ...An internal hydraulic motor rotates the sweeper cylinder The sweeper cylinder can turn in both directions The speed of the sweeper cylinder is dependent on the flow of oil and on the equipment of the host vehicle The contact pressure of the sweeper cylinder to the ground is adjusted using two set screws The sweeper cylinder is equipped as standard with a beeline attachment made of 100 PPN brush ri...

Page 18: ...usting the contact pressure of the sweeper cylinder 6 Shut off valve for side broom 7 Water spraying unit 8 Brush rings sweeper cylinder 9 Water tank 10 Hydraulic connections 11 Type plate 12 Sweeper shovel attachment frame upper part 13 Side blade 14 Blade 15 Step 16 Quick change unit 17 Dimpled armor steel wear bars 18 Sweeper shovel compartment lower part fixed welded as standard bolted on as o...

Page 19: ...esetting position of the mount 000111 11 11 Shut off valve Water spraying unit 000110 1 6 5 2 4 3 7 1 Water tank available with 100 l and 200 l tank capacity 2 Tank cover 3 Dry running pump 12 V or 24 V and internal water filter 4 Spray bar inclination setting 5 Spray bar 6 Tank bleed screw only on the 200 l tank 7 Spray nozzle 000053 1 2 3 4 Switching box 1 Dry running pump connection socket 2 Fu...

Page 20: ... weight kg 000052 Modell Serien Nr Baujahr Auftrags Nr max Betriebsdruck bar max lstrom l min Eigengewicht kg Enter the data here so that the specifications are readily available at any time The complete identification marking has the value of a certificate and may not be modified or made irrecognisable The identification marking must be replaced if it is damaged or has faults Pos 39 Tuchel 1 mod_...

Page 21: ...cturer nameplate 2 Tuchel manufacturer nameplate 3 Side broom shut off valve sticker 4 Warning sticker Do not stay underneath a raised load 5 Warning sticker Do not reach into crushing zone 6 Warning sticker Do not reach into rotating machine parts 7 Warning sticker Flying dirt particles 8 Warning sticker Read the operating manual before placing into operation Pos 41 Tuchel 1 mod_1202294702901_0 d...

Page 22: ...ht axle loads and transport dimensions with the manufacturer specifications of the host vehicle If a counterweight is required on the host vehicle attach this according to the specifications of the manufacturer Observe the accessory equipment s centre of mass The centre of mass changes depending on the material and the collected amount of sweepings The attachment may not be improperly modified or ...

Page 23: ...operated until it has been properly repaired The sweeper shovel attachment may only be operated in a technically sound state and used for its intended purpose in accordance with regulations Before placing into operation Only valid for sweeper shovel attachment with water spraying unit Before using the sweeper shovel attachment for the first time the switching box must be attached to the host vehic...

Page 24: ... inspection of the sweeper shovel attachment No outer components may be broken or deformed The hydraulic system may not exhibit any damages or leakages Damaged hoses must be replaced The sweeper shovel attachment must be properly attached and securely interlocked See also Installing the sweeper shovel attachment page 25 The stepping surfaces must be clean Check that there is sufficient water in th...

Page 25: ...to the compact loader mount see the host vehicle operating manual 4 Turn off the engine 5 Activate the holding brake 6 Ensure that the sweeper shovel attachment is securely interlocked 000082 1 7 Ensure that the hydraulic circuit is depressurised see the operating manual of the host vehicle 8 Connect the hydraulic hoses 1 to the quick release couplings of the host vehicle 9 Ensure that the hydraul...

Page 26: ... 000065 We recommend adjusting the sweeping profile as follows to achieve the best possible results The contact surface between the sweeper cylinder and ground should have a width b of 6 10 cm 1 Check the sweeping profile Place the sweeper shovel attachment on on level ground Allow the sweeper cylinder to rotate at the position Bring the sweeper cylinder to a standstill and raise the sweeper shove...

Page 27: ...ust maintain a safe distance of at least 5 m 000066 1 2 Allow the sweeper cylinder to turn 3 Observe the correct direction of rotation of the sweeper cylinder see arrow 4 Drive forwards or backwards to clean the working surface 9 The sweepings are swept into and collected in the sweeper shovel compartment 000067 NOTE Depending on the intended use the sweeper shovel attachment can be operated in bo...

Page 28: ...here is a risk of the sweepings being flung forward by the rotating sweeper cylinder Persons standing nearby must maintain a safe distance of at least 5 m 2 Tilt the quick change unit forward far enough so that the sweepings fall out of it NOTE To empty the shovel compartment more effectively we recommend tilting the quick change unit back and forth 1 a number of times so that the dirt is released...

Page 29: ...a ground contact pressure of the sweeper cylinder will lead to a premature wear or damage to the brush rings If necessary change the position of the quick change unit or the lifting frame WARNING There is a risk of the sweepings being flung forward by the rotating sweeper cylinder Persons standing nearby must maintain a safe distance of at least 5 m 000069 3 Allow the sweeper cylinder to turn 4 Ob...

Page 30: ...60 1 3 If the side broom is present close the shut off valve 1 and bring the side broom to the normal position see Swiveling the side broom to the operating normal position page 33 4 If a water spraying unit is present unplug the power plug of the water pump from the switching box 5 Lay the power cable of the water spraying unit over the sweeper shovel attachment 000082 1 6 Move all operating leve...

Page 31: ...er mount by operating the control lever in the host vehicle Release the holding brake 10 Lower the quick change unit 1 down far enough so that the sweeper shovel attachment unhooks 11 Ensure that path of travel behind the vehicle is free 12 Drive the host vehicle backwards away from the sweeper shovel attachment 9 The sweeper shovel attachment is disconnected Pos 52 Tuchel 1 mod_1202294702901_0 do...

Page 32: ...red against unauthorised starting 9 The machine is secured against unauthorised starting Storing the accessory equipment over longer periods of time The following measures must be carried out if the accessory equipment is to be placed out of service over a longer period of time Before placing out of service Thoroughly clean the entire accessory equipment and allow it to dry Park the accessory equi...

Page 33: ...ption Swiveling the side broom to the operating normal position 1 Pull the spring cotter 1 WARNING There is the risk of back injuries due to the unladen weight of the side broom when lifting it and also the risk of accident by the side broom falling down abruptly Take the weight of the side broom into account 000056 1 000057 1 2 Swivel the side broom down to the ground 3 Reinsert the spring cotter...

Page 34: ...lt 1 3 Tilt the holder 2 forward far enough until the angle of inclination is appropriately set 4 Tighten the clamping bolt 1 again Precision adjustment of the inclination 000104 1 2 1 Loosen the counter nut 2 2 Turn the set screw 1 to change the contact surface and thus the contact pressure of the side broom Unscrewing the bolt increasing the contact pressure Screwing in the bolt reducing the con...

Page 35: ...djusted so that the contact surface of the side broom is equal to a quarter circle 3 000063 1 2 3 Tighten the clamping bolt 1 again Adjusting of the swiveling range 000098 1 2 1 Loosen the counter nut 1 2 Change the swiveling range by screwing the bolt 2 in or out Unscrewing the bolt increasing the swiveling range Screwing the bolt in reducing the swiveling range 3 Tighten the counter nut 1 again ...

Page 36: ...ydraulic hoses 2 with dust caps 1 5 Swivel the side broom to the operating position see Swiveling the side broom to the operating normal position page 33 000105 1 4 3 2 6 Pull the spring cotter pins 1 7 Hold the extension arm 2 with one hand while you pull the bolt 3 with the other hand 8 Remove the side broom from the mount 4 000080 2 1 3 9 Swivel the mount 3 back to the normal position 10 Reinse...

Page 37: ...s 1 from the quick release couplings 3 and the hydraulic hoses 2 3 Connect the hydraulic hoses 2 to the quick release couplings 3 of the drive circuit 000059 1 3 2 NOTE The quick release couplings have confusion proof plugs or sleeve sockets This makes mixing up the lines impossible 000077 1 4 Set the shut off valve 1 to flow Pos 57 Tuchel 1 mod_1202294702901_0 doc 11563 ...

Page 38: ... spraying unit through the use of additives in the spray water Use water exclusively 000071 1 Emptying the water tank 000072 1 The water tank must be emptied when the sweeper shovel attachment is stored for a longer period of time when specific maintenance work is performed and when there is a risk of frost 1 For the 100 l tank operate the water spraying unit until the tank is empty For the 200 l ...

Page 39: ...g normal position page 33 000075 2 1 WARNING There is the risk of an accident by the side broom falling down unintentionally Lower the side broom to the ground before you loosen the clamping bolts 000073 1 2 2 Loosen the clamping bolts 2 on both sides of the sweeper shovel attachment 3 Tilt the spray bar 1 to the desired position 4 Tighten the clamping bolts 2 on both sides of the sweeper shovel a...

Page 40: ...ssociation are binding Safety relevant parts Damaged safety relevant parts cause accidents Replace damaged parts immediately The following parts in particular are safety relevant parts Safety elements e g spring cotter pins locking pins fastening bolts Hydraulic components e g hoses fittings valves The safety relevant parts must be checked regularly by a specialist repair shop and replaced Mainten...

Page 41: ...e for the hydraulic hoses on the sweeper shovel attachment frame Safety bolts of the cap bearing bolt for sweeper shovel compartment frame M8 20 Nm Fastener of the circular brush on the flange side broom M10 30 Nm Fastener of the middle bolt on the bearing side of the roller shaft Fastener of the holding plate on the roller shaft M10 50 Nm Fastener of the hydraulic motor bracket on the sweeper sho...

Page 42: ...er 26 32 36 39 46 3 00 ME 00011 Brush ring PPN 15 19 20 22 25 4 00 ME 00010 Crimped wire brush ring 13 17 18 20 24 Side broom 5 00 MD 00029 Circular brush 1 1 1 1 1 6 10 001 090 1 7 10 001 091 1 8 10 001 092 1 9 10 001 093 1 10 10 001 094 Bottom bolt on blade 1 11 00 AA 00331 Countersink screw DIN7991 M16x60 8 8 8 10 11 12 14 12 00 AC 00141 U washer DIN125 A17 140HV 8 10 11 12 14 13 00 AB 00104 He...

Page 43: ...ment must be attached to the host vehicle to replace the brush rings 1 Park the host vehicle and the sweeper shovel attachment securely See Maintenance preparation page 40 2 Disconnect the hydraulic hoses from the quick release couplings 3 Seal the quick release couplings with dust caps 4 Lay the ends of the hydraulic hoses over the sweeper shovel attachment 000083 1 2 5 Loosen the six bolts 1 and...

Page 44: ... falling load Do not work underneath the sweeper shovel attachment and the lifting gear 000087 1 11 Lift the sweeper shovel attachment with a suitable lifting gear at the eyelets 1 high enough so that the sweeper cylinder can be removed from the sweeper shovel attachment frame 12 Brace the sweeper shovel attachment so that it cannot fall down 13 Pull the sweeper cylinder forward under the sweeper ...

Page 45: ...the length of the hydraulic hoses is not sufficient 000089 1 3 2 16 Unscrew the bolt 2 17 Loosen the grub screw 1 18 Pull the bearing 3 off the roller shaft 000090 1 2 19 Unscrew the the four screws 1 20 Remove the holding plate 2 000113 3 2 1 21 Replace the worn out brush rings with new brush rings 2 22 Using a file remove one of the two tappets 3 from each brush ring that is to be pushed onto th...

Page 46: ... shaft drum 000101 1 24 Insert the motor bracket with the hydraulic motor into the roller shaft In doing so observe the marking 1 that you made of the original position The further mounting of the brush shaft occurs in the reverse order of the removal Pos 66 Tuchel 1 mod_1202294702901_0 doc 11563 ...

Page 47: ...ost vehicle 4 Close the shut off valve 1 000059 1 3 2 5 Disconnect the hydraulic hoses 2 from the quick release couplings 3 6 Seal the quick release couplings 3 and hydraulic hoses 2 with dust caps 1 000095 2 1 7 Dismantle the circular brush Take the unladen weight of the circular brush into account Remove the three nuts 2 on the circular brush flange 1 Remove the circular brush 8 Bolt on the circ...

Page 48: ...f the water tank see figure Both versions of the water filter are cleaned in the same way 1 Check the condition of the filter every 50 operating hours or weekly 2 Open the tank cover 1 only for the 200 l tank 000097 2 1 3 Unscrew the filter housing 1 4 Remove the filter 2 5 Check the condition of the filter Replace the filter if it is damaged or extremely dirty Clean the filter by rinsing out with...

Page 49: ...to the operating normal position page 33 5 Disconnect the hydraulic hoses from the host vehicle 6 Disconnect the connection cable of the water spraying unit from the switching box in the host vehicle 7 Lay the hydraulic hoses and the connection cable over the sweeper shovel attachment frame 000100 2 1 8 Use a 4 sling lifting gear and a suitable hoisting device crane to lift the sweeper shovel atta...

Page 50: ...es are welded on or bolted on as an option With the standard design the blades must be separated and new blades welded on again Take the valid safety regulations into account when doing this If the blades are bolted on proceed as follows Lower blade Remove all bolts and nuts 1 WARNING Risk of accident by the falling blade Take the unladen weight of the blade into account 000093 1 Depending on the ...

Page 51: ...artung Hydraulikschaltpläne 1 mod_1200903908515_21 doc 10783 Hydraulic circuit diagrams A B 000107 Sweeper shovel attachment A B 000108 Sweeper shovel attachment with side broom optional Pos 74 Tuchel 1 mod_1202294702901_0 doc 11563 ...

Page 52: ...r Water filter is clogged Clean the water filter Nozzles are clogged Clean the nozzles 2 Water spraying unit not functioning Fuse in switching box is defective Replace fuse Feed line is closed Move the shut off valve 2 way valve lever Hydraulic lines are not properly connected Check the connections 3 Side broom not functioning Hydraulic motor defective Seek out a specialist repair shop Setting of ...

Page 53: ...ons to the accessory equipment 11 O Operating manual 5 Operating materials 41 Operating the accessory equipment 13 Operation 22 P Personnel 14 Placing into operation 23 Placing out of operation 32 Protecting against injuries 12 R Replacement parts 42 Rotational speed 27 S Safety 8 Safety devices 11 Safety instructions 9 Safety measures 40 Safety measures during maintenance 14 Safety regulations 11...

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Page 56: ...enbau GmbH Holsterfeld 15 D 48499 Salzbergen Germany Tel 49 0 5971 9675 0 Fax 49 0 5971 9675 30 E Mail info tuchel com Internet www tuchel com E Mail for replacement parts service tuchel com Tuchel Maschinenbau GmbH ...