Tucker Auto-Mation SW10, Installation Manual

Page 1: ...ull Power SW19 Low Energy INSTALLATION GUIDE Surface Mounted Applications See APPENDIX for special notes regarding installation on fire rated doors PLEASE NOTE NEW 35mm SPINDLE FOR PUSH APPLICATIONS REQUIRES DIFFERENT HEADER MOUNTING HEIGHT ...

Page 2: ...or service of any Tucker automated pedestrian door product if it is deemed unsafe or is operating in an unsatisfactory manner according to national performance standards or recommended performance guidelines as defined by Tucker repairs should be made immediately If an immediate repair cannot be made the product should be disabled and appropriate measures should be taken to secure the door in a sa...

Page 3: ...lation With Increased Spring Tension 15 STEP 5 OPTIONAL Pull Arm Installation With Increased Spring Tension 16 17 STEP 6 Adjusting The Mechanical Stops 18 20 STEP 7 Setting The Dip Switches 21 STEP 8 Wiring Connections 22 STEP 9 Adjusting The Control 23 STEP 10 120 Volt AC Connection 24 27 STEP 11 Power On Tune In 28 Troubleshooting 28 Job Documentation Closeout 29 Company Contact 30 31 Appendix A...

Page 4: ...bly Ambient Operating Temperature 4 to 131º F Ingress Protection IP23 protection from spray water up to 60º from the vertical ie Rainstorm Maximum DoorWeight PUSH ARM PULL ARM 36 Door 438 lbs 342 lbs 42 Door 328 lbs 256 lbs 44 Door 299 lbs 234 lbs 48 Door 254 lbs 198 lbs 24 VDC Accessories Power Supply 24 VDC 500 mA max 24 VDC Electric Lock Power Supply 24 VDC 500 mA max Adjustable Speeds Timers O...

Page 5: ... back plate at 1 5 in from the edge Align this mark with the inside face of the jamb tube Refer to the APPENDIX for fire rated door applications PUSH ARM APPLICATIONS Bottom of header is flush with bottom of top frame PULL ARM APPLICATION STANDARD PULL ARM DOUBLE EGRESS APPLICATIONS Double egress applications require the use of an 80mm spindle adaptor for the side using the push arm NOTE Tucker Au...

Page 6: ...d depends on how the operator is mounted to the header Refer to the APPENDIX for fire rated door applications Determine the hand of the door to be automated and mount the operator short back plate assembly using the 6 screws provided I O BOARD IS TOWARDS HINGE JAMB MOTOR TOWARDS HINGE JAMB ...

Page 7: ...920 1020 12 7 Mount the header to the doorframe with the screws provided The header will overlap the doorframe by 1 1 2 at each side ...

Page 8: ...ary Arm 4 Spindle Arm Attachment Screw 5 Pivot Stud 6 Secondary Arm Attachment Screws With Dimple Washers 7 Spindle Adaptor Bolt 8 Door Shoe PULL ARM ASSEMBLY 1 End caps 2 Slide Track 3 Slide Block Sub Assembly 4 Slide Blocks 5 Slide Block Separator 6 Slide Block Stud 7 Primary Arm 8 Spindle adaptor Bolt 9 Spindle Adaptor Arm Attachment ...

Page 9: ...dle Inside face of hinge jamb to C L of Arm Mount Bracket 13 5 10 5 16 PULL APPLICATION Inside face of jamb to Back Edge of Slide Track Inside face of pivot jamb to Spindle Inside face of hinge jamb to Back Edge of Slide Track 7 5 10 5 8 PULL ARM APPLICATION Includes double egress applications Ensure the main power supply is removed or shut off at the control Install the slide track assembly to th...

Page 10: ...determine the prescribed length of the secondary arm assembly and note the dimensions Before installing any portion of the door arm assembly it is easiest to lay the arm out on a flat surface and insert the secondary and primary arm into the sleeve as it will be when installed on the door o Slide the short arms within the sleeve to obtain the prescribed X dimension o Tighten the screws on the shor...

Page 11: ...920 1020 12 11 PUSH ARM ...

Page 12: ... door shoe per the door hinge pivot configuration see below o Hinge Hung Doors Centerline of door shoe at 13 5 in from inside of hinge jamb o Center Pivot Doors Centerline of door shoe at 16 in from inside of pivot jamb o The horizontal centerline of the door shoe will be at 2 below the bottom of the back plate o Do NOTinstall the primary arm until instructed to do so HINGE HUNG CENTER PIVOTED ...

Page 13: ...920 1020 12 13 Ensure the mechanical door stops are at their maximum position as shown Apply 120 VAC Main power to the control o Place the On Off Hold switch to the Hold Open position ...

Page 14: ... door position tighten the Allen head screws within the sleeve once complete Place switch to the Off position and allow the door to close When closed the secondary arm should be at approximately 90 degrees to the face of the door as shown it is not imperative that the arm be at this exact position If the primary arm is re positioned in the operator by a tooth or two the resulting arm position when...

Page 15: ...or at a position that allows the slide block to go in the door mounted slide track If it does not align exactly install the arm so that it is past the open door Once it is in place tighten the main adaptor bolt to secure the arm to the operator If the arm alignment was not exact perform the following o Place the On Off Hold switch to the OFF position and allow the door to close o Loosen the open d...

Page 16: ...ication The mechanical stops are located on the top or bottom of the operator depending on the hand of the door The opening direction is always counter clockwise rotation when viewed as shown above Loosen the bolts on the desired stop do not remove bolts and move to the desired position Re tighten bolts securely and test the door travel stroke ...

Page 17: ...To use the Soft Stop method perform the following o Press the automatic setup button SW1 as shown on page 14 to allow the start of the setup process o Position your foot on the ground at the desired full open door position Allow the door to open and hit your foot during the first opening cycle during setup you can then remove your foot from that position o Allow the setup to complete itself therea...

Page 18: ...ly specific functions to the control There are 2 sets of dip switches A 2 position on the I O board DS2 and a 10 position at the adjustment board DS10 Description ON OFF DS2 1 Push N Go Hold Time The hold time is set by TR3 potentiometer at adjustment board 3 Seconds Default 2 Electric Lock Delay 500 milliseconds 200 milliseconds Default ...

Page 19: ...920 1020 12 19 STEP 7 Cont SET THE DIP SWITCHES ON THE ADJUSTMENT BOARD Set the dip switches according to the application ...

Page 20: ...s to open 7 seconds hold open 5 seconds to close Speed time potentiometers are disabled Settings are fixed Disabled Control can be adjusted for full power or low energy operation via potentiometers Default 6 Lockout Function Overhead presence sensor input 17 is inhibited during closing cycle unless input 14 is triggered Connect COM and Input 14 to NC output of lockout safety beam Disabled Overhead...

Page 21: ...DC 5A Max Current 10 Internal Activation Requires N O Contact between input 10 COM Remains capable to activate when dip switch 3 is ON AND On Off switch is OFF 11 External Activation Requires N O Contact between input 11 COM 12 Emergency Closing Requires N C contact between 12 COM Upon open contact door closes and overrides all other inputs Remains jumpered if input is not used 13 Secondary Activa...

Page 22: ...k speeds and durations are a function of the automatic setup and are not adjustable When Dip Switch 5 is ON the blue speed and time potentiometers are disabled and will have no effect Adjustment Board Trimmers Adjustment Board LEDs TR1 Opening Time Adjustment 4 10 secs LD1 GREEN LED Indicates motor power TR2 Closing Time Adjustment 4 10 secs LD2 Rapid flashing RED indicates setup in progress TR3 H...

Page 23: ...ircuit o Attach the incoming 120 volt AC line wires to the wiring provided in the header as shown below DO NOT TURN POWER ON until all remaining wiring has been completed BLACK 115 VAC Power WHITE Neutral GREEN Ground WARNING Ensure all incoming electrical power is shut off before proceeding with any wiring to SW10 19 Failure to do so may result in damage to equipment or personal harm ...

Page 24: ...ent No accessories power LD2 Active internal opening command Internal opening command inactive Indicates status of input 10 LD3 Active external opening command External opening command inactive Indicates status of input 11 LD4 Emergency command inactive Emergency command active Indicates status of input 12 LD5 Secondary Activation inactive Secondary Activation command active Indicates status of in...

Page 25: ... normally open inputs the respective LED will illuminate upon triggering the input o For normally closed inputs the respective LED will extinguish upon triggering the input o This information can be used to help quickly troubleshoot and find triggered circuits ...

Page 26: ...f the door does not open and the red LED LD2 is flashing slowly check to make sure the motor is plugged in properly at the control board Correct as necessary o Once the setup process is complete the door will close and the LED will go out o Setup is complete IMPORTANT NOTE If the operator stroke is altered in any way a re learn must be accomplished Upon completion of the Setup activate the door to...

Page 27: ...920 1020 12 27 SETUP BUTTON FLASHING RED LED ...

Page 28: ... potential faulty setup o Loose or incorrect motor connection o Possible loose chain tensioner refer to Appendix for chain tensioner adjustment procedures o Launch a new setup If problem repeats and there are no other discrepancies noted replace the operator control sub assembly Door closes too fast at last 5 to 10 degrees of closing Ensure dip switch 8 is OFF Ensure there is no binding of the doo...

Page 29: ...otion Sensor PN 200 1068 Tucker TORPEDO ONE door mounted presence sensor PN 200 1087 Spindle Adaptors 20 50 80 mm COMPANY CONTACT Tucker Auto Mation 1081 3rd Street North Versailles PA 15137 Tel 1 855 8 TUCKER 1 855 888 2537 www tuckerauto mation com ...

Page 30: ...ing on the sprockets There may be a lag between operator movement and door movement this is due to the chain slack being taken up before door movement Door may go through a setup correctly but then will show a flashing red error LED upon completion of setup or upon the first attempt to open If chain is excessively loose it is possible for the chain to become bound up on itself thus preventing auto...

Page 31: ...e the tensioner block screw while maintaining chain tension These bolts are generally torqued to around 3 7ft lbs 6 Re tighten the lock nut at the pivot point 7 When complete double check physical stops for 0 and 90 degree door position adjust if necessary 8 Launch a new setup at the control and ensure everything works ok Any time the stroke of the operator has changed a new setup will be required...

Page 32: ...W19 I O board It is a normally closed circuit Door mounted sensor will cause re activation when in detection during the closing cycle Secondary activation input is disabled at the full closed door position Jumpers must be installed between terminal 8 and 12 14 if those inputs are not required for the application If they are used for the application they must be connected to a N C circuit ...

Page 33: ...920 1020 12 33 APPENDIX WIRING DIAGRAMS SIMULTANEOUS PAIRS ...

Page 34: ...jumper will be removed for the respective input in place of the jumper a N C switching circuit will connected to Door 1 and a sync line will be connected to Door 2 For simultaneous pairs Tucker Auto Mation provides a dual harness for the On Off Hold switch Each plug in connector for the control is wired in parallel to the On Off Hold switch located in the header end cap One switch will control bot...

Page 35: ...920 1020 12 35 APPENDIX WIRING DIAGRAMS ELECTRIC LOCK APPLICATION ...

Page 36: ...920 1020 12 36 APPENDIX WIRING DIAGRAMS SW10 PAIR WITH BEA PARALLAX SYSTEM ...

Page 37: ...920 1020 12 37 APPENDIX WIRING DIAGRAMS SW10 Single Pair WIth BEA LZR Microscan Sensors ...

Page 38: ...920 1020 12 38 APPENDIX WIRING DIAGRAMS SW10 Single With Push Plates Torpedo Sensors For Secondary Activation ...

Page 39: ...e 4 AUTO ON Active Active DE Energized Upon activation 10 or 11 lock relay energizes and door opens Typical for 2 way traffic NOTE 1 The most common setup is Line 3 4 above In this setup input 11 is disabled when the selector switch is in the OFF position NOTE 2 Regardless of lock setup Input 13 secondary activation functions normally and will shut off at closed door position NOTE 3 If it is desir...

Page 40: ...onditions have been met o When attaching the door arm to the door use steel binding posts Sex Bolts to attach Do NOT use sheet metal screws into the face of the door The door arm bracket must be through bolted o When attaching the header to the hollow metal door frame ensure there are 5 attaching screws spaced equally apart They should be 12 sheet metal type screws ...

Page 41: ...form a functional test to ensure that the door s close and latch following a power loss o Other hardware may be required to complete the installation For example for pairs of doors if an Astragal is installed a mechanical door coordinator may be required to ensure a proper coordinated closing during a power loss o Only fire rated hardware shall be used on a fire rated door frame assembly o Ensure ...

Page 42: ...920 1020 12 42 APPENDIX TUCKER LOGO ...