Tucker Barbecues GTR Series, Assembly, Installation And Operating Instructions

Page 1: ... OPERATING INSTRUCTIONS BUILT IN BARBECUE FOR GTR SERIES MODELS GTR3 GTR4 GTR5 GTR6 GTR3 S GTR4 S GTR5 S GTR6 S GTR3 SS GTR4 SS GTR5 SS GTR6 SS IMPORTANT PLEASE READ ALL INSTRUCTIONS BEFORE YOU ASSEMBLE INSTALL OR OPERATE THIS APPLIANCE ...

Page 2: ...Y INSTRUCTIONS INSTALLATION INSTRUCTIONS WARNINGS SPECIFICATIONS DIMENSIONS GAS INSTALLATION AND LEAK TEST PROCEDURE OPERATING INSTRUCTIONS COOKING HINTS TROUBLESHOOTING SERVICE MAINTENANCE WARRANTY 3 4 9 11 12 15 18 19 20 22 23 CONTENTS ...

Page 3: ...ETY If you smell gas 1 Shut off gas supply to appliance 2 Extinguish any open flame 3 Open lid or hood 4 If odour continues immediately call your gas supplier or your Fire Department Read all instructions carefully before assembly and usage of the barbecue Do not use or store flammable materials in or near this appliance Always leak test check hose connections after filling cylinders Check cylinde...

Page 4: ... FOR ASSEMBLY Check that you have the correct gas type Barbecue i e L P GAS red sticker NAT GAS black sticker The Gas Type Label is located on the right hand side of the Barbecue Body BARBECUE PARTS 1x GTR Barbecue Body 1x Barbecue Fascia 1x Grease Tray 1x Control Valve adjustment Screwdriver 1x Grill 1x Plate 1x Hose Regulator Large Flare Guard Check Table Below Small Flare Guard Check Table Belo...

Page 5: ...lation and Operation of the Roasting Hood and or Wok Burner if they are to be fitted to the BBQ GTR Angle Support Kit GTR Side Panels Support Kit GTR ANGLE SUPPORT KIT ASSEMBLY 2x Side Angles 2x Fascia Brackets 4x M6 Bolts 2x Small Bolts 2x Nuts 2x Spacers 4x Washers To install GTR BBQ into Non combustible you must have one of the kits depending if it s going to be hanging or sitting on the bencht...

Page 6: ...the BBQ by sliding them on the bottom BBQ vent cover as per photo 4 Screw the bolts on to the brackets 5 Insert the bolt and spacer into the bracket hole and secure it into the nut attached to the inner part of the fascia as per photos The outer bolt screws into the BBQ pre thread hole but the inner bolt it has to be secured with a washer and nut ...

Page 7: ...ASSEMBLY 1 Remove the grease tray from the BBQ to install the BBQ fascia kit 2 Place the two side panels into the correct side of the BBQ than bolt the four bolts on each side 4 After the installation is done the BBQ will look like the one in the photo bellow 3 Line up the fascia hole with the one of the side panel insert the spacer between the side panel and the fascia and screw the bolt in so it...

Page 8: ...d into the Body of the BBQ Remove any cable ties securing the Wok Trivet and then place it back into position above the Wok Burner 9 The SS Wok Burner can be fitted with an optional Hinged Flat Weather Cover Lid or a Roasting Hood to protect it from the weather when not in use Read any Assembly Installation and Operation Instructions packaged with the Roasting Hood if provided The Wok Trivet is us...

Page 9: ... no overhead cover figure 1 Within a partial enclosure that includes an overhead enclosure and no more than two walls figure 2 and 3 Within a partial enclosure that includes an overhead cover and more than two walls the following shall apply figures 4 and 5 At least 25 of the total wall area is completely open At least 30 of the remaining wall area is open and unrestricted In the case of balconies...

Page 10: ...en and unrestrict ed OPEN AT SIDE AT LEAST 25 OF TOTAL WALL AREA 30 OR MORE IN TOTAL OF THE REMAINING WALL AREA IS OPEN AND UNRESTRICTED OPEN SIDE AT LEAST 25 OF TOTAL WALL AREA 30 OR MORE IN TOTAL OF THE REMAINING WALL AREA IS OPEN AND UNRESTRICTED Open side at least 25 of total wall area 30 or more in total of the remaining wall area is open and unrestrict ed ...

Page 11: ...and hose assembly connection to the appliance is fitted by the manufacturer The appliance inlet is 3 8 S A E male and is located in the base of the BBQ on the right hand side at the front The minimum capacity propane cylinder for this barbecue is 4 KG The intended use of this barbecue is to be installed into a Tucker GTR Cabinet Trolley Pedestal Trolley Chef Stand or into a Tucker Insulation Jacke...

Page 12: ...955 915 320 600 280 630 470 740 490 565 90 260 GTR4 695 655 320 600 280 630 470 740 490 565 90 260 GTR4SS 1115 1075 320 600 280 630 470 740 490 565 90 260 GTR5 855 815 320 600 280 630 470 740 490 565 90 260 GTR5SS 1275 1235 320 600 280 630 470 740 490 565 90 260 GTR6 1015 975 320 600 280 630 470 740 490 565 90 260 GTR6SS 1435 1395 320 600 280 630 470 740 490 565 90 260 A D L B K C E J 90mm 70mm 20...

Page 13: ...ns with GTR Angle Support Kit M Dimensions with GTR Side Panels Support Kit N GTR SS 565 400 420 465 265 GTR3 565 535 555 600 265 GTR3SS 565 955 975 1020 265 GTR4 565 695 715 760 265 GTR4SS 565 1115 1135 1180 265 GTR5 565 855 875 920 265 GTR5SS 565 1275 1295 1340 265 GTR6 565 1015 1035 1080 265 GTR6SS 565 1435 1455 1500 265 L M N ...

Page 14: ... MATERIALS ARE AS FOLLOWS MINIMUM CLEARANCES ABOVE COOKING SURFACE TO COMBUSTIBLE WALLS The manifold inlet is in the base of the BBQ at the front on the right hand side Manifold diameter is 20mm square tube The GTR Roasting Hood if fitted is 320mm high from the top of the Cooking Surface when shut and 410mm high when open The back of the GTR Roasting Hood is flush with the back of the BBQ when ope...

Page 15: ...ke Photo of what a typical leak looks like Photo of what a good connection looks like i e no bubbles If bubbles appear around the connections you have a leak GAS INSTALLATION AND LEAK TEST PROCEDURE Turn off the gas supply and tighten or re seal the connection Leak test the connections again If leaks are still present do not use the barbecue contact the place of purchase or your local dealer There...

Page 16: ...sizing to ensure adequate gas is supplied to the appliance For natural gas check the pressure of the regulator and adjust it if necessary to the pressure shown on the data plate GAS INSTALLATION PROPANE GAS TO NATURAL GAS CONVERSION PROCEDURE FOR AUTHORIZED INSTALLER Disconnect the gas supply and remove the plate grills flare guards and burners from the barbecue and the Wok burner if fitted Remove...

Page 17: ...ners and make any necessary adjustment Ensure the data plate is changed altered to contain correct information i e remove the old Gas type label and replace it with a natural gas label and date of conversion Natural gas is lighter than air you may need to adjust the ignition probe up a little higher for it to light ...

Page 18: ... not light after 10 seconds or go out due to strong winds care should be taken Remove the Barbecue Grease Tray and wait 1 minute before trying to re light the BBQ to let any gas that may have built up to disperse Do not force the Control Knobs they will turn easily depress the Knob and turn it anti clockwise The Gas Control Knobs can be adjusted from high to low To turn the Barbecue off simply tur...

Page 19: ...y every 20 30 seconds as this will ensure the meats fat and enzymes are evenly cooked you may like to cook your steaks until the blood shows through them before you turn them but you will not be able to cook rare or medium rare steaks this way as they will start to overcook in this manner Place sausages on the grill or plate and turn them frequently to brown the surface evenly Be careful not to us...

Page 20: ...nd gauze on the throat of the burner and push a screwdriver up it to clear the blockage One of the burners won t light Remove the knobs and spray the valve shaft with unceasing lubricant then oil the shafts of the control valves and replace the knobs Control knobs are stiff TROUBLESHOOTING SOLUTIONS Check the injector nipple that supplies the gas to the burner it maybe has a blockage Valve injecto...

Page 21: ...arbecue doesn t seem to be as hot anymore Check burner inlet and burner port holes for blockages or regulator pressure Insects maybe in the burners Check the injectors are not blocked on the control valves ...

Page 22: ...a wire brush Make sure the ports are clear from obstructions unscrew the air mixture cap and gauze from the throat of the burner periodically and brush away any dust spider webs or insect nests that may have built up replace them and screw them back on When replaced turn each burner on and check that the flame pattern is good you can adjust the air mixture by turning the cap on the end of the burn...

Page 23: ...and freight charges both ways is to be paid by the owner No liability is accepted for loss or damage during transit 2 The appliance is installed by a qualified person and operated and maintained in accordance with the instructions supplied Repairs and service must be carried out by an authorized person 3 Installation must conform to the standards laid down by the local codes or in the absence of l...

Page 24: ...TUCKER AUSTRALIA PTY LTD 138 Silverwater Road Silverwater NSW 2128 AUSTRALIA PHONE 612 9748 8368 FAX 612 9748 8138 WEB SITE www tuckerbbq com au EMAIL mail tuckerbbq com au ...