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18

Part Three:  Lubrication

Bearing and linear bearings systems have advanced over the years but they must be maintained on a regu-
lar basis if you expect them to last and perform effi ciently.  TuffStuff uses only the highest quality bearings 
and linear motion components that are virtually trouble-free but requires the regular preventive maintenance 
to insure long-lasting performance.

 

1.  Bronze and nylon bushings, we recommend on a monthly basis to spray a tefl on-base lubricant 

(silicone-free) directly onto the shaft as it passes through these bushings.  Spray a small amount 
onto the shaft and rotate it through its complete movement and wipe off any excess.

 

2.  Weight stack guide rods and bushings, again use tefl on spray lubricant and this time spray onto 

a rag and wipe the guide rods down with this rag on a weekly basis.  Do not use WD-40 or other 
lubricants as they attract dirt and will crate a mess between the weight plates and bushings.

 

3.  Sealed bearings pivot points, as the name implies are protected from the outside environment 

and require no lubrication.  During the machine wipe down, wipe the external bearing surfaces 
with the damp rag and dried to prevent the build up of dust and sweat.

 

4.  Linear bearing systems are precision, high load components that require regular maintenance. 

Dirt and corrosion are the major culprits in linear bearing failure.  The hardened shafts must be 
wiped down weekly and lubricated with a light layer of tefl on grease.  We recommend a tefl on-
base (silicone-free) gel/grease for this purpose.  Lack of care and maintenance will result in cor-
rosion of the linear shaft causing the bearings to clogged and jammed

.

If you religiously perform the maintenance procedures, you will increase the life of the machine and ulti-
mately lower your maintenance costs with fewer replaced components and downtime.

Any doubts, equipment with mechanical problems should be placed “Out-of-Service” until all problems are 
corrected.  If replacement parts are required or maintenance questions, please contact:

 

 

TuffStuff Fitness Equipment, Inc.

  

Service 

Department

 

 

1325 E. Franklin Avenue

 

 

Pomona, CA 91766

  

1-800-961-9377

  

e-mail: 

service@tuffstuff.net

Maintenance

AP-7000 SERIES HIGH LOW STATION

Summary of Contents for Apollo 7000 Series

Page 1: ...OWNER S MANUAL AMERICA S PREMIER EXERCISE EQUIPMENT AP 71HL Rev0 Revision Date 8 14 09 HIGH LOW STATION...

Page 2: ...Safety First Regardless of how enthusiastic you may be about getting on your equipment and exercising take the time to ensure that your safety is not jeopardized A moment s lack of attention can resul...

Page 3: ...IN THE AP 70RP BOX ONCE YOU COMPLETE STEPS 1 AND 2 SKIP TO STEP 5 TO RESUME INSTALLATION INSTRUCTIONS FOR A MULTI STATION ASSEMBLY ONLY BEGIN ASSEMBLY IN STEP 3 FOR STEPS 3 AND 4 YOU WILL NEED SOME HA...

Page 4: ...ASHER N P 3 8 ID X 1 1 2 OD X 3 16 4 B9 NYLON INSERT LOCK NUT N P 3 8 16 4 B11 SOCKET CAP SCREW GR 8 N P 3 8 16 X 3 4 2 BASE FRAME 1 9 FOOT SUPPORT TUBE 1 27 BLACK NYLON PULLEY 3 8 X 1 X 3 1 2 1 32 BU...

Page 5: ...UNTER BALANCE 1 8 COUNTER BALANCE GUIDE ROD 1 2 RD X 66 3 4 1 10 GUIDE RODS 3 4 RD X 71 3 4 2 12 SELECTOR PIN W COIL 3 8 X 4 GOLD KNOB 1 13 SMALL COVER PLATE 3 1 2 PULLEY 2 14 SPACER 1 ID X 1 1 4 OD X...

Page 6: ...CAP SCREW GR 8 N P 3 8 16 X 1 4 A8 FLAT WASHER SAE N P 3 8 4 A10 SPLIT LOCK WASHER N P 3 8 4 2 BASE FRAME 1 9 FOOT SUPPORT TUBE 1 27 BLACK NYLON PULLEY 3 8 X 1 X 3 1 2 1 32 BUTTON HEAD SCREW GR 8 N P...

Page 7: ...S 3 4 RD X 71 3 4 2 12 SELECTOR PIN W COIL 3 8 X 4 GOLD KNOB 1 13 SMALL COVER PLATE 3 1 2 PULLEY 2 14 SPACER 1 ID X 1 1 4 OD X 5 2 18 TOP GUIDE ROD HOUSING 1 19 TOP PLATE DOUBLE PULLEY HOLDER 1 21 10...

Page 8: ...1 5 CHROME SELECTOR POST 1 17 TOP FRAME 1 27 BLACK NYLON PULLEY 3 8 X 1 X 3 1 2 6 32 BUTTON HEAD SCREW GR 8 N P 3 8 16 X 1 3 4 7 35 BUTTON HEAD SCREW GR 8 N P 3 8 16 X 2 1 4 1 37 BUTTON HEAD SCREW GR...

Page 9: ...56 56 48 48 37 17 27 48 32 48 32 3 48 48 48 27 32 48 56 5 35 27 48 56 32 56 84 32 56 56 48 48 37 17 27 48 32 48 32 3 48 48 48 27 32 48 56 5 35 27 48 56 32 56 84 32 9 AP 7000 SERIES HIGH LOW STATION...

Page 10: ...tem Description Qty 11 HIGH LOW CABLE 1 52 HARD PVC CABLE STOPPER 1 1 2 RD X 2 2 54 NYLON D HANDLE H834A 2 68 SHOULDER BOLT N P 3 8 X 3 4 CUSTOM 2 70 SNAP LINK N P 8MM X 80MM 2 76 STRAP BRACKET 20 SF2...

Page 11: ...I J 11 F G H I J 11 A B C D E F 11 A B C D E F 11 AP 7000 SERIES HIGH LOW STATION 70 11 76 52 54 68 70 11 76 52 54 68 NOTES 1 SOME PARTS CUT OUT NOT SHOWN FOR CLARITY 2 THE LETTERS SHOW HOW TO ROUTE T...

Page 12: ...7 D C B A 7 D C B A 12 AP 7000 SERIES HIGH LOW STATION STEP 7 COUNTER BALANCE CABLE ASSEMBLY 57 67 48 76 7 57 67 48 76 7 7 73 74 6 7 73 74 6 NOTES 1 SOME PARTS CUT OUT NOT SHOWN FOR CLARITY...

Page 13: ...GR 8 N P 3 8 16 X 2 1 4 1 48 FLAT WASHER SAE N P 3 8 6 56 NYLON INSERT LOCK NUT N P 3 8 16 2 57 NYLON INSERT LOCK NUT N P 5 16 18 1 67 SHOULDER BOLT N P 3 8 X 1 5 8 1 73 SPLIT BOLT N P 1 2 13 X 1 1 74...

Page 14: ...20 30 33 49 30 20 49 20 STEP 9 14 AP 7000 SERIES HIGH LOW STATION Assembly List Item Description Qty 20 WEIGHT SHIELD 2 30 BUTTON HEAD SCREW GR 8 N P 1 4 20 X 3 4 4 33 WEIGHT STACK LID 1 49 FLAT WASH...

Page 15: ...48 56 32 56 56 43 34 34 55 29 64 23 72 32 32 59 61 27 48 16 25 51 75 31 48 67 57 47 48 56 25 48 47 3 15 24 48 56 56 27 56 24 48 32 48 37 35 32 35 17 33 27 27 80 46 74 47 18 56 48 32 32 27 65 48 56 27...

Page 16: ...P 1 ID X 125 X 5 BNH0957 1 24 BNH2457 2 65 RUBBER GROMMET 3 4 ID BNH0401 2 25 BNH0628 4 66 SAFETY TAPE ANTI SLIP 4 WIDE X 5 1 2 BNH1182 2 26 BNH2235 4 67 SHOULDER BOLT N P 3 8 X 1 5 8 BNH2473 1 27 BNH...

Page 17: ...pears loose be sure to have it tightened immediately 5 If a piece of equipment appears damaged or not operation properly place the piece out of ser vice immediately Part Two Maintenance In this paragr...

Page 18: ...protected from the outside environment and require no lubrication During the machine wipe down wipe the external bearing surfaces with the damp rag and dried to prevent the build up of dust and sweat...

Page 19: ...d or replaced parts and all transportation and insurance costs on returned or replaced equipment to and from TuffStuff s facility in Pomona THE FOREGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHA...

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