TuffStuff AXT-2.5, Assembly Instructions Manual

Page 1: ...Plus Home Gym A S S E M B L Y I N S T R U C T I O N S AXT 2 5 Rev1 Revision Date 10 5 09 TuffStuff Fitness Equipment Inc 1325 E Franklin Avenue Pomona CA 91766 USA Ph 909 629 1600 Fax 909 629 4967 E...

Page 2: ...cifications and designs are subject to change without notice 2 AXT 2 5 AXT Cable Motion Plus Home Gym Introduction Specifications 1 Maximum Wt Capacity 200 lbs fixed 2 Total Machine Weight 550 lbs 3 F...

Page 3: ...0 BASE FRAME 1 33 REAR UPRIGHT 1 37 SWIVEL CABLE END 1 58 BLACK NYLON PULLEY 3 8 X 1 X 3 1 2 1 59 BLACK NYLON PULLEY 3 8 X 1 X 4 1 2 4 88 FLAT WASHER SAE 3 8 15 98 HEX HEAD CAP SCREW 3 8 16 X 1 3 4 3...

Page 4: ...S 1 57 BLACK NYLON PULLEY 3 8 X 1 1 2 X 4 1 2 3 58 BLACK NYLON PULLEY 3 8 X 1 X 3 1 2 1 88 FLAT WASHER SAE 3 8 18 95 HEX HEAD CAP SCREW 3 8 16 X 1 2 98 HEX HEAD CAP SCREW 3 8 16 X 1 3 4 1 100 HEX HEAD...

Page 5: ...BLACK NYLON PULLEY 3 8 X 1 X 4 1 2 3 68 CUP HOLDER 1 85 FLAT HEAD SOC SCREW 12 28 X 3 4 5 88 FLAT WASHER SAE 3 8 17 95 HEX HEAD CAP SCREW 3 8 16 X 1 1 98 HEX HEAD CAP SCREW 3 8 16 X 1 3 4 1 100 HEX HE...

Page 6: ...EIGHT PLATE 4 9 16 X 9 7 16 19 48 10 LB TOP PLATE W ADJ SLTR BAR 19 WTS 1 66 CHROME WASHER 3 8 X 1 1 2 2 77 DECAL WEIGHT NUMBERS REF TP 10 200 lbs 1 88 FLAT WASHER SAE 3 8 2 102 HEX HEAD CAP SCREW 3 8...

Page 7: ...SS BAR 1 32 PRESS BAR PIVOT AXLE 1 X 5 5 8 1 65 BUTTON HEAD SOC SCREW 3 8 16 X 1 2 66 CHROME WASHER 3 8 X 1 1 2 2 88 FLAT WASHER SAE 3 8 2 106 HEX HEAD CAP SCREW 3 8 16 X 5 1 121 NYLON INSERT LOCK NUT...

Page 8: ...1 59 BLACK NYLON PULLEY 3 8 X 1 X 4 1 2 1 88 FLAT WASHER SAE 3 8 2 91 HEX HEAD CAP SCREW 1 2 13 X 3 3 4 1 98 HEX HEAD CAP SCREW 3 8 16 X 1 3 4 1 108 HEX HEAD CAP SCREW 5 16 18 X 3 4 1 119 NYLON INSER...

Page 9: ...ep 7 Step 7 Assembly List Item Description Qty 3 ADJUSTABLE DOUBLE PULLEY BRACKET 1 14 DOUBLE PULLEY BRACKET 3 1 2 PULLEY 1 15 FLOATING PULLEY BRACKET 2 58 BLACK NYLON PULLEY 3 8 X 1 X 3 1 2 2 59 BLAC...

Page 10: ...8 X 1 X 4 1 2 1 79 FINISHED HEX NUT 1 2 13 1 84 FLANGED SPACER 0 406 X 0 63 X 1 693 1 614 2 106 HEX HEAD CAP SCREW 3 8 16 X 5 1 116 NYLON BALL 1 3 4 X 5 16 1 121 NYLON INSERT LOCK NUT 3 8 16 1 122 NY...

Page 11: ...84 106 84 121 20 11 AXT 2 5 AXT Cable Motion Plus Home Gym Step 8b Lat Cable Assembly A1 A5 A3 A6 A4 A2 A7 A9 A8 3 150 79 152 48 35 150 79 152 48 35 FIG A 59...

Page 12: ...ription Qty 1 ABDOMINAL CABLE 1 116 NYLON BALL 1 3 4 X 5 16 1 122 NYLON INSERT LOCK NUT 5 16 18 2 142 SHOULDER BOLT 3 8 X 3 4 2 144 SNAP LINK Z P 8MM X 80MM 1 146 SOC SET SCREW 3 8 16 X 3 4 1 154 STRA...

Page 13: ...13 AXT 2 5 AXT Cable Motion Plus Home Gym Step 9b Abdominal Cable Assembly 1 15 14 15 B9 B8 B1 B7 B6 B3 B5 B4 B2 142 1 122 154 15 142 1 122 154 15 FIG B...

Page 14: ...NSION CABLE 1 79 FINISHED HEX NUT 1 2 13 1 116 NYLON BALL 1 3 4 X 5 16 1 122 NYLON INSERT LOCK NUT 5 16 18 1 142 SHOULDER BOLT 3 8 X 3 4 1 144 SNAP LINK Z P 8MM X 80MM 1 146 SOC SET SCREW 3 8 16 X 3 4...

Page 15: ...Step 10b Leg Extension Cable Assembly 15 AXT 2 5 AXT Cable Motion Plus Home Gym 37 22 14 C1 C2 C3 C4 37 22 12 79 150 37 22 12 79 150 FIG C...

Page 16: ...p 11 Assembly List Item Description Qty 24 PEC FLY CABLE 1 116 NYLON BALL 1 3 4 X 5 16 2 117 NYLON D HANDLE 2 122 NYLON INSERT LOCK NUT 5 16 18 2 142 SHOULDER BOLT 3 8 X 3 4 2 144 SNAP LINK Z P 8MM X...

Page 17: ...17 AXT 2 5 AXT Cable Motion Plus Home Gym Step 11b Pec Fly Cable Assembly 24 15 D1 D2 D6 D3 D5 D7 D4 117 117 146 24 142 122 154 116 117 146 24 142 122 154 116 117 FIG D...

Page 18: ...TENSION CABLE 1 88 FLAT WASHER SAE 3 8 2 98 HEX HEAD CAP SCREW 3 8 16 X 1 3 4 1 120 NYLON INSERT JAM LOCK NUT 3 8 16 1 122 NYLON INSERT LOCK NUT 5 16 18 2 142 SHOULDER BOLT 3 8 X 3 4 2 154 STRAP BRACK...

Page 19: ...19 AXT 2 5 AXT Cable Motion Plus Home Gym Step 12b Tension Cable Assembly 39 15 11 3 E2 E1 98 88 39 88 11 120 154 98 88 39 88 11 120 154 FIG E 142 154 122 39 15 142 154 122 39 15 FIG F...

Page 20: ...11 43 Step 13 Step 13 Assembly List Item Description Qty 44 WEIGHT SHROUD FRONT 1 45 WEIGHT SHROUD REAR 1 89 FLAT WASHER USS 1 4 4 94 HEX HEAD CAP SCREW 1 4 20 X 3 4 4 158 WEIGHT STACK LID 1 20 AXT 2...

Page 21: ...21 AXT 2 5 AXT Cable Motion Plus Home Gym Step 14 Step 14 Assembly List Item Description Qty 9 BACK PAD 1 34 SEAT PAD 1 88 FLAT WASHER SAE 3 8 4 96 HEX HEAD CAP SCREW 3 8 16 X 1 1 2 5 115 METAL HINGE...

Page 22: ...ly List Item Description Qty 16 FOAM FOOT ROLL 1 X 4 X 7 W VINYL 6 17 FOAM ROLL TUBE 1 X 25 1 2 1 65 BUTTON HEAD SOC CAP SCREW 3 8 16 X 1 6 52 ALUMINUM WASHER 390 ID X 1 500 OD 6 118 NYLON FLAT WASHER...

Page 23: ...and run it down the tube Assemble 1 Cable 5 to Handle 29 Assemble 2 Handle 29 to Press Bar 28 Affix 1 Cable 5 to Press Bar 28 using the Adjusting Nuts Attach the 2 Cable 5 to Press Bar Housing 31 Ref...

Page 24: ...d of the Plunger is seated in one of the holes in the Adjustment Plate Now tighten the Retaining Nut with an adjustable wrench Do not allow the Cable Assembly to turn or become jammed while tightening...

Page 25: ...r needs adjusting please refer to FIG 5 FIG 6 FIG 8 This illustration depicts the ideal setting for the plunger as shown flushed with the outside surface of the Adjustment Plate Cable Assembly Handle...

Page 26: ...5 Abdominal Station 50 WEIGHT PERCENTAGE A Please ensure all bolts are in place securely fastened B Ensure all cables are properly routed and in good condition C To test that cables are running smooth...

Page 27: ...0 10 37 63 63 108 82 120 120 88 137 82 99 130 130 68 137 137 33 18 132 62 62 2 87 93 87 119 134 54 88 120 26 88 98 46 54 59 58 88 98 98 88 58 88 120 127 88 120 54 98 88 59 25 88 120 54 134 CABLE FISHI...

Page 28: ...8 58 88 106 55 40 56 31 55 61 61 86 155 41 88 121 87 119 88 121 88 87 79 23 152 79 36 83 121 88 121 121 88 121 88 81 121 104 151 88 106 151 88 19 60 60 157 156 156 157 11 43 141 157 157 125 16 125 AXT...

Page 29: ...122 64 142 88 139 126 139 95 128 126 139 139 30 138 139 126 139 30 138 128 95 151 88 88 151 5 143 62 156 62 21 62 62 123 129 4 78 44 78 45 AXT 2 5 Pre Assembled Components 29 AXT 2 5 AXT Cable Motion...

Page 30: ...1 69 DECAL ADJUST CABLE HERE BNH1751 3 24 PEC FLY CABLE 0 UP5881 1 70 DECAL ADJUSTMENT BACK PAD BNH1749 1 25 PEC FLY SWIVEL PULLEY BRACKET LT SIDE 0 UP5882 1 71 DECAL ADJUSTMENT PRESS BAR BNH1748 1 2...

Page 31: ...H0320 15 141 RUBBER GROMMET 3 4 ID BNH0401 2 107 HEX HEAD CAP SCREW GR 5 B O 3 8 16 X 5 1 4 BNH0690 4 142 SHOULDER BOLT 3 8 X 3 4 BNH0718 9 108 HEX HEAD CAP SCREW GR 5 B O 5 16 18 X 3 4 BNH1772 2 143...

Page 32: ...der is expressly limited to the repairs or replacements of warranted defective parts Procedures Warranty service will be performed at TuffStuff s facility in Pomona California TuffStuff will have the...