TuffStuff AXT-225, Owner'S Manual

Page 1: ...AXT 225 Deluxe Home Gym AXT 225_Rev0 Revision Date 6 30 2015 OWNER S MANUAL Maintenance Assembly Instructions IMPORTANT KEEPTHIS MANUAL FOR FUTURE REFERENCE TUFFSTUFF FITNESS INTERNATIONAL ...

Page 2: ...itness International Inc continually engages in research related to product improvements Please take the time to carefully read through this owner s manual thoroughly Instructions contained in this owner s manual are not intended to cover all details or variations possible with equipment or to cover every contingency that may be met in conjunction with assembly installation operation maintenance o...

Page 3: ...AXT 225 Deluxe Home Gym www tuffstuffitness com 3 OVERHEAD SPECIFICATIONS L 67 X W 49 X H 84 PRODUCT WEIGHT 480 lbs MAX LOAD WEIGHT LIMIT 200 lbs ...

Page 4: ...www tuffstuffitness com AXT 225 Deluxe Home Gym 4 Carefully read ALL Danger Warning Caution labels posted on the machine 142 131 144 127 136 143 89 136 138 ...

Page 5: ...www tuffstuffitness com AXT 225 Deluxe Home Gym 5 Carefully read ALL Danger Warning Caution labels posted on the machine 127 135 129 129 130 141 140 ...

Page 6: ...www tuffstuffitness com AXT 225 Deluxe Home Gym 6 Carefully read ALL Danger Warning Caution labels posted on the machine 34 136 145 137 98 128 124 132 ...

Page 7: ...www tuffstuffitness com AXT 225 Deluxe Home Gym 7 Carefully read ALL Danger Warning Caution labels posted on the machine 134 130 130 89 129 129 124 ...

Page 8: ...www tuffstuffitness com AXT 225 Deluxe Home Gym 8 Carefully read ALL Danger Warning Caution labels posted on the machine 34 144 138 145 137 134 135 130 124 140 136 132 131 ...

Page 9: ...ly report any piece of equipment that is not functioning properly DO NOT ATTEMPT to use or fix any piece of equipment yourself Contact TuffStuff immediately TUFFSTUFF FITNESS INTERNATIONAL CHINO CA 91710 ASTM F1749 96 BNH3139 Carefully read ALL Danger Warning Caution labels posted on the machine 114 It is extremely important that the BE ALERT Sign shown to the left be installed in plain view of th...

Page 10: ...www tuffstuffitness com 10 Safety DANGER DO NOT pull or perform any exercises to the sides or to the back of the machine Excessive pulling or force can cause the machine to tip over and may result in serious injuries of death ...

Page 11: ...ed position Use only the selector pin provided by the manufacturer 10 Do not remove any decals affixed to the machine Replace if damaged 11 Do not alter or modify the original manufacturer s 200 lbs weight stack with any add on incremental weights weight plates or dumbbells except those with standard factory installed option 12 Perform regular maintenance see INSPECTION Label Pay special attention...

Page 12: ...ieces may have extra holes that you will not use Use only those holes indicated in the instructions and illustration NOTE With so many assembled parts proper alignment and adjustment is critical While tightening the nuts and bolts be sure to leave room for final adjustments CAUTION Obtain assistance fromTFI if you have difficulty assembling the AXT 225 Please do not attempt to complete the assembl...

Page 13: ...NSPECTED BY Performregularmaintenance seeInspectionLabel Payspecialattentiontoareasmostsusceptibletowearandtear including butnotlimitedtocables pulleysandrubbergrip TFIrecommendsyoumaintainaservicecontractwithaTFIAuthorizedDealerora ProfessionalServiceCompanyapprovedbyTFI Keepaservicelogofallmaintenanceandrepairactivities Extracopiescanbedownloaded fromourwebsitewww tuffstuffitness com ...

Page 14: ...A WORN CABLE REPLACE IMMEDIATELY IMPORTANT NOTE DAMAGED OR WORN CABLE AS SHOWN ABOVE MAY DAMAGE THE PULLEY S YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR REPLACE IF NEEDED NECKING STRETCHED CABLE COVERING A TEAR IN THE CABLE COVER CABLE END SLIPPING OUT A CRACK IN THE CABLE COVER A BREAK ON THE CABLE ...

Page 15: ...ep 1 Step 1 Assembly List Item Description Qty 7 BASE FRAME 1 23 REAR FRAME 1 71 HEX HEAD CAP SCREW Z P 3 8 16 X 5 1 8 2 83 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 2 126 OVAL WASHER Z P 3 8 4 LooselyTighten Loosely tighten all hardware in this step Loosely Tighten 70 ...

Page 16: ...AME 1 61 FLAT WASHER SAE Z P 1 2 2 66 HEX HEAD CAP SCREW Z P 1 2 13 X 1 1 4 2 68 HEX HEAD CAP SCREW Z P 3 8 16 X 1 7 71 HEX HEAD CAP SCREW Z P 3 8 16 X 5 1 8 2 83 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 2 113 SPLIT LOCK WASHER Z P 1 2 2 115 SPLIT LOCK WASHER Z P 3 8 7 126 OVAL WASHER Z P 3 8 11 100 Fully Tighten FullyTighten Wrench tighten all hardware in this and previous loosely tighten st...

Page 17: ... Item Description Qty 19 PIVOT AXLE SS 1 RD CR X 6 1 32 1 21 PRESS BAR HOUSING 1 41 SUPPORT WASHER Z P 3 8 ID X 1 1 2 OD X 3 16 2 68 HEX HEAD CAP SCREW Z P 3 8 16 X 1 2 109 SOCKET SET SCREW ALLOY 1 4 20 X 1 4 2 115 SPLIT LOCK WASHER Z P 3 8 2 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 18: ...FullyTighten Wrench tighten all hardware in this step Step 4 Assembly List Item Description Qty 19 PIVOT AXLE SS 1 RD CR X 6 1 32 1 20 PRESS BAR 1 41 SUPPORT WASHER Z P 3 8 ID X 1 1 2 OD X 3 16 2 68 HEX HEAD CAP SCREW Z P 3 8 16 X 1 2 109 SOCKET SET SCREW ALLOY 1 4 20 X 1 4 2 115 SPLIT LOCK WASHER Z P 3 8 2 ...

Page 19: ...ROD 3 4 X 73 13 16 2 27 SELECTOR PIN W COIL 3 8 X 4 GOLD KNOB 1 32 TOP GUIDE ROD HOUSING 1 35 10 LB STEEL WEIGHT PLATE BLACK 19 36 10 LB TOP PLATE W ADJ SELECTOR BAR 1 41 SUPPORT WASHER Z P 3 8 ID X 1 1 2 OD X 3 16 2 62 FLAT WASHER SAE Z P 3 8 6 68 HEX HEAD CAP SCREW Z P 3 8 16 X 1 4 69 HEX HEAD CAP SCREW Z P 3 8 16 X 3 2 83 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 2 97 RUBBER DONUT 3 4 X 2 1...

Page 20: ... 8 Open the lube package provided and apply a thin film of lubricant around the first 3 inches of the guide rods above the top plate 9 After the cables are installed do a set of reps to spread the lubricant thoroughly NOTE 1 TOP PLATE LABEL GOES ON HOLE OFF CENTER AS SHOWN LABEL WILL COVER HOLE ON CENTER 128 Step 6 7 Assembly List Item Description Qty 3 ADJUSTABLE DOUBLE PULLEY BRACKET 1 15 LAT CA...

Page 21: ...21 Step 7 Lat Cable Routing J I 73 104 58 A B C E D F G H 3 J 36 113 112 60 80 15 86 56 104 37 15 NOTE 1 SOME PARTS CUT OUT NOT SHOWN FOR CLARITY 2 FOLLOW THE TRIANGLE BALLOONS TO PROPERLY ROUTE THE CABLE 3 USE GUIDE WIRE TO RUN CABLE BETWEEN PULLEYS ...

Page 22: ...stuffitness com 22 Step 8 Abdominal Cable Routing G 8 38 A C D E F 151 118 62 100 62 1 83 86 37 56 1 104 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step 39 54 62 83 62 ASSEMBLE CABLE PRIOR TO ASSEMBLE PULLEY 39 ...

Page 23: ...6 CABLE STOPPER SHELL 1 1 2 X 1 3 4 1 62 FLAT WASHER SAE Z P 3 8 2 83 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 1 86 OVAL HEAD PHILLIPS MACHINE SCREW Z P 10 32 X 1 1 8 1 100 SOCKET CAP SCREW Z P 3 8 16 X 1 1 4 1 104 SNAP LINK Z P 8MM X 80MM 1 118 STRAP BRACKET 20 SF20 STAINLESS STEEL 1 151 ADJUSTABLE DOUBLE PULLEY BRACKET 1 NOTE 1 SOME PARTS CUT OUT NOT SHOWN FOR CLARITY 2 FOLLOW THE TRIANGLE ...

Page 24: ... 1 2 X 1 3 4 1 60 FINISHED HEX NUT Z P 1 2 13 1 76 LOW ROW BAR 1 1 4 ALUMINUM 1 86 OVAL HEAD PHILLIPS MACHINE SCREW Z P 10 32 X 1 1 8 1 104 SNAP LINK Z P 8MM X 80MM 2 105 NYLON ANKLE STRAP 1 112 SPLIT HEX TAP BOLT Z P 1 2 13 X 3 1 2 1 113 SPLIT LOCK WASHER Z P 1 2 1 146 COIL CHAIN Z P 3 16 X 12 1 151 ADJUSTABLE DOUBLE PULLEY BRACKET 1 NOTE 1 SOME PARTS CUT OUT NOT SHOWN FOR CLARITY 2 FOLLOW THE TR...

Page 25: ...ACHING AN SXT LP UNIT ONLY 1 DO NOT ASSEMBLE THE TENSION CABLE 31 ON THE FOLLOWING STEP AS THE LEG PRESS CABLE WILL REPLACE IT 2 SKIP TO THE SXT LP OWNER S MANUAL TO CONTINUE WITH ASSEMBLY 3 AFTER COMPLETING SXT LP ASSEMBLY COME BACK TO THIS MANUAL AND CONTINUE ON STEP 11 Important Note ...

Page 26: ... 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step Step 10 Assembly List Item Description Qty 3 ADJUSTABLE DOUBLE PULLEY BRACKET 1 8 FLOATING PULLEY BRACKET 1 31 TENSION CABLE 1 53 BUTTON HEAD SOCKET CAP SCREW Z P 3 8 16 X 1 3 4 1 62 FLAT WASHER SAE Z P 3 8 2 83 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 2 100 SOCKET CAP SCREW Z P 3 8 16 X 1 1 4 1 118 STRAP BRACKET 20 SF20...

Page 27: ...p 11 Assembly List Item Description Qty 29 SPACER 9 16 RD X 4 2X 1 4 20 TAP HOLES 2 47 BUTTON HEAD SOCKET CAP SCREW Z P M6 X 20 12 64 FLAT WASHER Z P M6 12 101 SIDE INNER COVER LG 1 102 SIDE INNER COVER S 1 103 SIDE OUTER COVER 1 Step 11 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 28: ...ffitness com 28 33 121 47 64 47 47 64 64 34 Step 12 Step 12 Assembly List Item Description Qty 33 WEIGHT SHIELD REAR 1 34 WEIGHT SHIELD FRONT 1 47 BUTTON HEAD SOCKET CAP SCREW Z P M6 X 20 4 64 FLAT WASHER Z P M6 4 121 WEIGHT STACK LID 1 ...

Page 29: ... FOAM FOOT ROLL 1 X 4 X 7 W VINYL 6 10 FOOT ROLL TUBE 1 RD X 25 9 32 1 30 SWIVEL FOOT ROLL HOLDER 1 41 SUPPORT WASHER Z P 3 8 ID X 1 1 2 OD X 3 16 6 46 BUTTON HEAD SOCKET CAP SCREW Z P 1 2 13 X 3 3 4 1 52 BUTTON HEAD SOCKET CAP SCREW Z P 3 8 16 X 1 6 61 FLAT WASHER SAE Z P 1 2 2 79 NYLON FOOT ROLL BUSHING 12 82 NYLON INSERT THIN PATTERN LOCK NUT Z P 1 2 13 1 109 SOCKET SET SCREW Z P 1 4 20 X 1 4 2...

Page 30: ... 225 Deluxe Home Gym 30 Step 14 62 48 62 77 6 26 62 48 77 48 Step 14 Assembly List Item Description Qty 6 BACK PAD 1 26 SEAT PAD 1 48 BUTTON HEAD SOCKET CAP SCREW Z P 3 8 16 X 1 1 4 6 62 FLAT WASHER SAE Z P 3 8 6 77 METAL HINGE 2 ...

Page 31: ...2 X 5 5 8 LIGHT SPRING YELLOW KNOB PULL PIN STIFF SPRING 17 32 X 1 1 2 K 105SS NYLON ANKLE STRAP SOCKET SET SCREW Z P 10 32 X 1 8 SPLIT HEX TAP BOLT Z P 1 2 13 X 3 1 2 RND CUT SPLIT LOCK WASHER Z P 1 2ʺ RELEASE LEVER PROTECTIVE COVER YELLOW RUBBER BUMPER M8 X 38MM RUBBER DONUT 3 4 X 2 1 2 RUBBER GRIP 1 1875 ID X 125 X 5 7 8 SOCKET CAP SCREW Z P 3 8 16 X 1 1 4 LABEL WARNING KEEP BODY HANDS 1 1 2 X ...

Page 32: ... 150 WEIGHT SHIELD FRONT 0 UP7762X2 1 21 PRESS BAR HOUSING 0 UP7748X1 1 151 ADJUSTABLE DOUBLE PULLEY BRACKET 0 UP7719X2 1 PRE ASSEMBLED COMPONENTS LABEL IMPORTANT FOR SMOOTH PERFORMANCE LABEL WARNING SERIOUS INJURY OR DEATH LABEL CAUTION CHECK PULL PIN IS FULLY LABEL DANGER CHECK RETAINING NUT 1 5 X 1 LABEL IMPORTANT CHECK CABLES LABEL DANGER DO NOT LEAN AGAINST 1 75X2 375 LABEL DANGER USE THIS EQ...

Page 33: ...Pre Assembled Components 5 109 11 125 87 89 55 116 65 18 54 62 123 129 45 51 124 119 110 45 17 45 83 62 40 62 53 45 62 70 83 62 110 129 92 125 125 111 123 40 51 124 95 83 123 55 53 62 39 39 7 25 125 83 62 120 62 70 75 74 83 136 132 132 85 89 7 UP7739X1 ...

Page 34: ... 28 120 24 83 60 113 68 19 109 41 68 115 109 62 71 131 109 41 115 68 111 83 92 129 130 21 127 39 68 115 41 19 41 115 127 83 57 83 42 83 41 42 57 62 53 62 53 39 91 84 135 39 22 62 50 84 93 45 91 63 108 78 82 61 109 61 67 2 12 142 83 129 130 96 43 81 83 39 54 62 122 14 52 115 62 111 144 41 72 41 21 UP7748X1 12 UP7740X1 24 UP7868X1 ...

Page 35: ...225 Deluxe Home Gym www tuffstuffitness com 35 32 120 120 140 23 145 120 90 44 78 107 106 78 141 63 44 81 99 90 99 20 83 53 62 8 62 39 Pre Assembled Components 20 UP7743X1 8 UP7753X1 32 UP7741X1 23 UP7745X1 ...

Page 36: ...AXT 225 Deluxe Home Gym www tuffstuffitness com 36 33 145 62 39 83 136 62 39 53 3 138 98 33 62 3 83 136 62 39 53 40 3 UP7719X1 151 UP7719X2 33 UP7762X1 150 UP7762X2 Pre Assembled Components ...

Page 37: ...n Know your limitations If you are new to weight training always start with lighter weight learn how to perform the exercise correctly and train at a controlled rate of speed Warm up properly with stretchings calisthenics or cardiovascular exercises Never hold your breath general rule of thumb is to exhale when you exert ...

Page 38: ...n Know your limitations If you are new to weight training always start with lighter weight learn how to perform the exercise correctly and train at a controlled rate of speed Warm up properly with stretchings calisthenics or cardiovascular exercises Never hold your breath general rule of thumb is to exhale when you exert ...

Page 39: ...AXT 225 Deluxe Home Gym www tuffstuffitness com 39 Notes ...

Page 40: ...OT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS TUFFSTUFF SHALL IN NO EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL LOSSES DAMAGES OR EXPENSES IN CONNECTIONS WITH EXERCISE PRODUCTS TUFFSTUFF S LIABILITY HERE UNDER IS EXPRESSLY LIMITED TO THE REPAIRS OR REPLACEMENTS OF WARRANTED DEFECTIVE PARTS This written warranty is the final complete and exclusive agreement of the parties w...