TuffStuff SG BA-703, Maintenance & Assembly Instructions

Page 1: ...nd Caution labels affixed on the machine to their customers users 2 Equipment to be installed byTFI Authorized Dealer or a service company approved byTFI 3 Provide trained personnel supervision and correct usage of the equipment 4 Provide scheduled inspection maintenance repairs and must be performed byTFI Authorized Dealer or a service company approved byTFI 5 Must use only genuineTFI replacement...

Page 2: ...s Please take the time to carefully read through this owner s manual thoroughly Instructions contained in this owner s manual are not intended to cover all details or variations possible with equipment or to cover every contingency that may be met in conjunction with assembly installation operation maintenance or troubleshooting of the equipment Even though we have prepared this owner s manual wit...

Page 3: ...BA 703 Biceps curls www tuffstuffitness com 3 OVERHEAD SPECIFICATIONS L 73 X W 55 X H 58 L 186 cm X W 140 cm X H 148 cm PRODUCT WEIGHT 630 lb 286 kg ...

Page 4: ...efully read ALL Danger Warning Caution labels posted on the machine 82 88 78 85 90 89 80 73 77 87 84 84 74 83 72 U S Pat No 9 539 462 B2 120 121 Chinese Utility Model Pat No ZL 201621077910 0 Stack them Chinese Utility Model Pat No ZL 201720317261 5 ...

Page 5: ...5 www tuffstuffitness com BA 703 Biceps curls Carefully read ALL Danger Warning Caution labels posted on the machine 116 86 75 81 79 76 ...

Page 6: ...BA 703 Biceps Curl 116 Carefully read ALL Danger Warning Caution labels posted on the machine 82 86 88 75 78 85 90 81 79 76 89 120 12 Chinese Utility Model Pat No ZL 201621077910 0 Chinese Utility Model Pat No ZL 201720317261 5 ...

Page 7: ...he Facility Sign shown to the left be installed in plain view of the unit You should have received it along with this Owners Manual If you did not receive this Facility Sign with your order you can obtain one at no cost to you from TuffStuff Fitness by contacting our service department at 1 888 884 8275 service tuffstuff net service1 tuffstuff net 73 U S Pat No 9 539 462 B2 ...

Page 8: ...BA 703 Biceps Curl www tuffstuffitness com 8 Anchoring Holes on shoes are provided for anchoring the unit to the floor See anchoring hole locations below ...

Page 9: ...ssional Service Company approved byTFI 3 Make sure each machine is set up and operated on a solid level surface Do not install equipment on an uneven surface 4 Anchoring of equipment must be completed at time of installation and inspected prior to use Failure to anchor the machine to the floor could cause the machine to tip or fall over due to incorrect usage and misuse and could result in serious...

Page 10: ...s indicated in the instructions and illustration NOTE With so many assembled parts proper alignment and adjustment is critical While tightening the nuts and bolts be sure to leave room for final adjustments CAUTION Obtain assistance fromTFI if you have difficulty assembling the BA 703 Please do not attempt to complete the assembly as this could result in equipment failure and serious injuries to t...

Page 11: ...rmaintenance seeInspectionLabel Payspecialattentiontoareasmostsusceptibletowearandtear including butnotlimitedtocables pulleysandrubbergrip TFIrecommendsyoumaintainaservicecontractwithaTFIAuthorizedDealerora ProfessionalServiceCompanyapprovedbyTFI Keepaservicelogofallmaintenanceandrepairactivities Extracopiescanbedownloaded fromourwebsitewww tuffstuffitness com Inspection Maintenance ...

Page 12: ...ORN CABLE REPLACE IMMEDIATELY IMPORTANT NOTE DAMAGED OR WORN CABLE AS SHOWN ABOVE MAY DAMAGE THE PULLEY S YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR REPLACE IF NEEDED NECKING STRETCHED CABLE COVERING A TEAR IN THE CABLE COVER CABLE END SLIPPING OUT A CRACK IN THE CABLE COVER A BREAK ON THE CABLE ...

Page 13: ... MAIN FRAME 1 24 TOP CROSS BRACE 1 28 WEIGHT STACK FRAME 1 40 BUTTON HEAD SOCKET CAP SCREW Z P 1 2 13 X 1 4 58 FLAT WASHER SAE Z P 1 2 4 110 SPLIT LOCK WASHER Z P 1 2 4 WARNING 1 It is strongly recommended that two or more persons participate in the assembly of this unit Loosely Tighten 70 LooselyTighten Loosely tighten all hardware in this step ...

Page 14: ...RACKT NCB 2 31 7 8 RD X 1 11 16 SPLIT LINK 3 16 CABLE 2 36 BLACK DELRIN SPACER AND RANGE LIMITER 1 ID 2 44 BUTTON HEAD SOCKET CAP SCREW Z P 1 4 20 X 3 4 2 49 CABLE STOPPER SHELL 1 1 2 X 1 3 4 2 98 OVAL HEAD PHILLIPS MACHINE SCREW Z P 10 32 X 1 1 8 2 102 RETAINING SNAP RING EXT PLAIN 925 X 1 X 042 2 118 TRAKHANDLE SPORT CABLE HANDLE 2 44 49 31 118 4 98 ...

Page 15: ...ER SAE Z P 3 8 4 60 FLAT WASHER Z P 1 2 X 1 3 4 X 3 16 2 61 HEX HEAD CAP SCREW Z P 1 2 13 X 3 1 4 2 63 HEX HEAD CAP SCREW Z P 3 8 16 X 1 1 4 4 93 NYLON INSERT LOCK NUT Z P 1 2 13 2 111 SPLIT LOCK WASHER Z P 3 8 4 100 Fully Tighten FullyTighten Wrench tighten all hardware in this and previous loosely tighten steps Tie together Note 1 Run guide wire through hole in frame as shown below ...

Page 16: ...y List Item Description Qty 2 AXLE 1 RD X 4 3 8 2X 3 8 16 THREADED HOLES 1 16 PIVOT AXLE 1 RD SS 303 X 5 5 8 2X 1 2 13 DEEP 1 1 18 SEAT FRAME 1 34 ALUMINUM ROUND COVER PLATE 2 1 2 4 54 FLAT HEAD SOCKET CAP SCREW Z P 1 2 13 X 1 4 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 17: ... X 5 GOLD KNOB 1 29 15 LB STEEL WEIGHT PLATE W FLANGED BUSHINGS ASM 19 30 10 LB TOP PLATE W ADJ SLTR BAR 19X 3 4 WTS ASM 1 59 FLAT WASHER SAE Z P 3 8 2 66 HEX HEAD CAP SCREW Z P 3 8 16 X 3 2 104 RUBBER DONUT 3 4 RD ID X 2 1 2 RD OD X 3 2 111 SPLIT LOCK WASHER Z P 3 8 2 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step Make sure threaded hole on guide rods face up ...

Page 18: ...Wrench tighten all hardware in this step See Fig B See Fig A Tie cable here Pull cable here Note 1 Remove linear shaft covers 13 13 to allow you to route the cable 2 Tie guide wire to cable end and pull it out as indicated below 3 Make sure cable runs on the pulleys 4 Adjust cable tension on top plate bolt 109 ...

Page 19: ...UT Z P 1 2 13 1 59 FLAT WASHER SAE Z P 3 8 6 64 HEX HEAD CAP SCREW Z P 3 8 16 X 1 3 4 1 65 BUTTON HEAD SOCKET CAP SCREW Z P 3 8 16 X 2 1 2 1 95 NYLON INSERT LOCK NUT Z P 5 16 18 1 97 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 3 106 SHOULDER BOLT ALLOY 3 8 X 3 4 1 109 SPLIT HEX TAP BOLT GR 5 Z P 1 2 13 X 3 1 2 RD CUT 1 110 SPLIT LOCK WASHER Z P 1 2 1 112 STRAP BRACKET 20 SF20 STAINLESS STEEL 1 1...

Page 20: ...te 1 Some parts not shown cut out for clarity 2 Re install Linear shaft covers 13 13 after completing this step I M L A B J H F D C E G 4 K Step 7 Cable Routing 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step 44 49 31 118 4 98 ...

Page 21: ...Description Qty 4 BICEPS CABLE 1 31 7 8 RD X 1 11 16 SPLIT LINK 3 16 CABLE 2 44 BUTTON HEAD SOCKET CAP SCREW Z P 1 4 20 X 3 4 2 49 CABLE STOPPER SHELL 1 1 2 X 1 3 4 2 98 OVAL HEAD PHILLIPS MACHINE SCREW Z P 10 32 X 1 1 8 2 118 TRAKHANDLE SPORT CABLE HANDLE WITH EXTENSION OAL 16 2 L M K REAR VIEW ...

Page 22: ...label remains attached to the application tape 3 Line up left edge of label sheet with outside edge of weight holes 4 Make sure label is straight and slowly press into place 5 Gently remove application tape and rub each label firmly against the weight stack 6 Allow labels to stand for 2 days to allow adhesive to cure fully 7 Open the lube package provided and apply a thin film of lubricant around ...

Page 23: ...117 55 Step 9 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step Step 9 Assembly List Item Description Qty 19 SHIELD FRONT 1 20 SHIELD REAR 1 55 FLAT HEAD SOCKET CAP SCREW Z P 1 4 20 X 3 4 2 117 TOP PLASTIC COVER WEIGHT STACK FRAME 1 ...

Page 24: ...100 Fully Tighten FullyTighten Wrench tighten all hardware in this step Step 10 Assembly List Item Description Qty 8 FOOT SUPPORT FRAME 1 41 BUTTON HEAD SOCKET CAP SCREW Z P 1 2 13 X 4 2 58 FLAT WASHER SAE Z P 1 2 4 96 NYLON INSERT THIN PATTERN LOCK NUT G 5 Z P 1 2 13 2 ...

Page 25: ... 45 59 45 Step 11 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step Step 11 Assembly List Item Description Qty 21 HEAD REST PAD 1 25 SEAT PAD 1 26 STANDARD PAD 1 45 BUTTON HEAD SOCKET CAP SCREW Z P 3 8 16 X 1 1 4 9 59 FLAT WASHER SAE Z P 3 8 9 ...

Page 26: ...WASHERȱSAEȱZ Pȱ 12ȱ 1 4Ȉ FLATȱWASHERȱSAEȱZ Pȱ1 2Ȉ FACILITYȱSIGNȱBEȱALERT ȱTHEȱFITNESSȱEQUIPMENT LABELȱCHINAȱUTILITYȱMODEL ȱZLȱ201621077910 0 FLATȱWASHERȱZ Pȱ1 2ȱXȱ1ȱ3 4ȱXȱ3 16 TRAKHANDLEȱSPORTȱCABLEȱHANDLE FLATȱHEADȱSOCKETȱCAPȱSCREWȱZ Pȱ 10Ȭ24ȱXȱ5 8 FLATȱWASHERȱSAEȱZ Pȱ3 8Ȉ FLATȱHEADȱSOCKETȱCAPȱSCREWȱZ Pȱ1 4Ȭ20ȱXȱ3 4 FLANGEDȱBUSHING ȱWEIGHTȱPLATES FLATȱHEADȱSOCKETȱCAPȱSCREWȱZ Pȱ3 8Ȭ16ȱXȱ1ȱ1 2 FINI...

Page 27: ...7 59 43 57 13 43 57 35 15 99 37 46 46 97 110 51 99 103 1 97 101 59 62 111 37 97 99 46 37 97 59 43 57 43 57 47 13 99 35 91 51 71 62 59 111 12 100 6 97 59 39 59 48 100 71 91 111 62 59 3 3 71 71 91 105 59 59 4 39 Pre Assembled Components 15 UP8760X1 ...

Page 28: ...BA 703 Biceps Curl www tuffstuffitness com 28 32 56 42 53 22 38 55 7 23 94 97 94 32 42 17 35 35 18 40 58 110 10 103 11 71 91 91 71 107 Pre Assembled Components 18 UP8761X1 22 UP8705X2 ...

Page 29: ...BA 703 Biceps curls www tuffstuffitness com 29 108 33 8 33 114 115 116 117 92 30 29 52 8 UP8753X1 30 BNH3535X1 Pre Assembled Components 29 BNH3532 117 BNH4362X3 ...

Page 30: ...BA 703 Biceps Curl www tuffstuffitness com 30 Pre Assembled Components 28 39 64 59 97 105 19 50 19 UP8918X3 28 UP8921X1 ...

Page 31: ...BA 703 Biceps curls www tuffstuffitness com 31 Notes ...

Page 32: ...accrual of the cause of action Nomodificationofthiswarrantyorwaiverofitstermsshallbebindingoneitherpartyunlessapprovedinwritingbyanauthorizedrepresentative of the party ContactTuffStuff Fitness International Inc at 13971 Norton Avenue Chino CA 91710 before returning any defective equipment This warranty gives you specific legal rights and you may also have other rights which may vary from state to...