background image

 

 
 

 

3 5 4 1 RL BI LL OF M AT ERI AL 

 

ITEM NO. 

PART NO. 

QTY. 

DESCRIPTION 

1 42814 

DRUM

 

2

 

42812

 

1 SHAFT

 

3

 

42827

 

6 PIN

 

4 30567 

RETAINING 

RING 

5 30385 

BEARING, 

BALL 

6 42828 

SEAL, 

OIL 

7 42839 

RACE 

4217 

INPUT GEAR SET 

9 41722 

RACE 

10 42203 

CARRIER 

BEARING 

11 939452 

O-RING 

12 29967 

BALL 

BEARING 

13 42202 

OIL 

SEAL 

14 42661 

BRAKE 

HOUSING 

15 

42803 

OUTPUT SUN GEAR 

16 42663 

SIDE 

PLATE 

17 42924 

AIR 

PISTON 

18 42201 

O-RING 

19 31455 

O-RING 

20 34003 

O-RING

 

21 42943 

AIR 

PISTON 

22 42842 

FRAME, 

L.H. 

23 42843 

FRAME, 

R.H. 

24 30600 

RETAINING 

RING 

25 42148 

STATOR 

PLATE 

26 32765 

FRICTION 

DISC 

27 42220 

SLIDING 

CLUTCH 

28 42593 

BRAKE 

COVER 

29 42229 

BRAKE 

PISTON 

30 42230 

12 

BRAKE 

SPRING 

31 13050 

BREATHER 

32 21684 

PLUG 

33 43117 

MOTOR, 

HYDRAULIC 

34 42206 

INPUT 

DRIVER 

35 32566 

O-RING 

36 33094 

O-RING 

37 26980 

RETAINING 

RING 

38 41723 

RACE 

39 41743 

BUSHING 

40 41759 

CLUTCH

 

41 41740 

BRAKE 

DRIVER 

42 29043 

RETAINING 

RING 

43 42217 

OIL 

SEAL 

44 

42238 

INPUT SUN GEAR 

45 41719 

PLUG, 

O-RING 

46 42239 

10 

CAPSCREW 

47 42241 

SPRING, 

CLUTCH 

48 33260 

THRUST 

WASHER 

49 28060 

12 

CAPSCREW 

50 41000 

LOCKWASHER 

51 41721 

OIL 

SEAL 

52 

32868 

ADAPTER, 90 DEG. 

53 41838 

ADAPTER, 

STRAIGHT 

54 42594 

MOUNTING 

BRACKET 

55 42595 

TUBING 

56 41603 

1 COUNTERBALANCE 

VALVE 

57 42596 

TUBING 

58 

42597 

ADAPTER, 90 DEG. 

59 42534 

CABLE 

THIMBLE 

60 

4215 

OUTPUT GEAR SET 

61 42820 

COVER 

62 23521 

PLUG 

63 20522 

12 

CAPSCREW 

64 4218 

CABLE 

PACKER 

 

14 

Summary of Contents for Rufnek Intelliguard 3541RL

Page 1: ...BLY 8 E PLANET SET DISASSEMBLY AND ASSEMBLY 8 GENERAL ASSEMBLY 9 GENERAL ASSEMBLY 9 F OUTPUT GEAR SECTION ASSEMBLY 9 F OUTPUT GEAR SECTION ASSEMBLY 9 G DRUM INPUT GEAR SECTION ASSEMBLY 10 G DRUM INPUT...

Page 2: ...MODEL CODE 3541RL A L O C D W E BASIC MODEL A OR B DRUM WIDTH LEFT RIGHT MOUNT SPOOL OVER UNDER DRUM CLOSE COUPLED MOTOR OPTION 2...

Page 3: ...including the winch and cable is maintained properly 5 Avoid shock loads This type of load imposes a strain on the winch many times the actual weight of the load and can cause failure of the cable or...

Page 4: ...Complete teardowns and component inspections Again severity and frequency of use will determine how often this should be done If the equipment that this winch is mounted on is subject to standards fo...

Page 5: ...2 Remove all tubing and hoses attached to motor Note the location of tubing hoses and fittings for re assembly 3 Remove the capscrews item 71 holding motor in place 4 Grasp the motor and remove from w...

Page 6: ...embly assembled items 34 37 38 39 40 41 42 and remove it from the brake housing Remove the stator plates item 25 and friction discs item 26 from the brake housing and check them for excessive wear Rep...

Page 7: ...r set item 8 7 Using two crows foot pry bars hook the bearing carrier item 10 in the I D of the bearing item 12 and pull out of drum Inspect the seal item 13 o ring item 11 and bearing item 12 for dam...

Page 8: ...PLANET SET DISASSEMBLY AND ASSEMBLY 1 Remove the retaining rings from the planet pins 2 Remove the pins from the carrier by carefully tapping them out 3 Remove the planet gears thrust washers and bear...

Page 9: ...m 80 2 Insert output gear set item 15 into gear housing 3 Install output sun gear item 15 into output gear set 4 lubricate and install outer race item 7 into recess located on output gear set 5 Instal...

Page 10: ...output sun gear item 15 on top of shaft item 2 6 Insert input gear set item 8 into drum making sure that it engages the output sun gear item 15 7 Lubricate and Insert thrust washer item 9 into drum an...

Page 11: ...o the bore of the brake housing item 14 with the o ring side toward the brake pack Place the other seal onto the brake piston item 29 with the o ring side toward the flange of the piston 8 Lubricate a...

Page 12: ...nsert motor item 33 into brake cover item 28 making sure that ports are oriented correctly Install capscrews item 71 with lockwashers item 50 2 Attach all tubing and hoses 3 Fill brake section with pr...

Page 13: ...TION a Relief valve setting may be too low to allow proper lifting Increase relief valve pressure setting Note do not exceed recommended system pressures b Load being lifted may be more than the winch...

Page 14: ...42593 1 BRAKE COVER 29 42229 1 BRAKE PISTON 30 42230 12 BRAKE SPRING 31 13050 1 BREATHER 32 21684 1 PLUG 33 43117 1 MOTOR HYDRAULIC 34 42206 1 INPUT DRIVER 35 32566 1 O RING 36 33094 1 O RING 37 26980...

Page 15: ...LL OF MATERIAL SA 4217 INPUT GEAR SET ITEM 8 ITEM DESCRIPTION QTY PART NO 8 1 INPUT CARRIER 1 42838 8 2 INPUT PLANET GEAR 3 42245 8 3 PLANET PIN 3 41760 8 4 RETAINING RING 3 41715 8 5 PLATE 1 41769 8...

Page 16: ...16 VISCOSITY CHART...

Page 17: ...54 7 16 14 20 54 62 65 73 63 71 76 84 1 2 13 20 80 90 100 110 100 110 120 130 9 16 12 18 105 115 125 135 125 135 150 160 5 8 11 18 170 180 195 205 200 210 230 240 3 4 10 16 285 295 340 350 330 340 400...

Page 18: ......

Reviews: