Tulsa Rufnek Intelliguard 3541RL, Service Manual

C. DRU M  &  I N PU T  GEAR SET  DI SASSEM BLY  

 
 
1.  Remove all tubing and hoses attached to 

motor (item 33) and brake housing (item 14). 
(Note the location of tubing, hoses and fittings 
for re-assembly). 

2.  Drain oil from drum section by removing plug 

(item 45) located on the barrel of the drum. 

3.  Then remove the motor and brake assembly 

by removing 8 capscrews (item 49). 

4.  Grasp the motor and remove the motor & 

brake assembly from winch. 

5.  Examine the journal on the brake housing 

where the seal (item 13) rides.  If severely 
worn, replace the brake housing (item 14). 

Refer to brake section disassembly section for 
brake housing replacement

. 

6.  Grasp the input sun gear (item 44) and 

remove from gear set (item 8).   

7.  Using two crows foot pry bars, hook the 

bearing carrier (item 10) in the I.D. of the 
bearing (item 12) and pull out of drum.  Inspect 

the seal (item 13), o-ring (item 11) and bearing 
(item 12) for damage or wear, replace if 
necessary. 

8.  Next remove the input gear set (item 8) with 

thrust washers (item 9) from drum. Inspect 
gear set for wear and repair as needed.  (See 
gear set disassembly section for disassembly 
and assembly procedures). 

9.  To remove drum the side plate (item 16) must 

be removed by removing capscrews (item 46) 
attaching frames to sideplate.  Remove side 
plate. 

10.  Remove drum by hoisting the drum straight up 

off of output sun gear (item 15). 

11.  Use caution removing drum with cable packer 

option (item 64).  Cable packer is spring 
loaded. 

12. Inspect seal (item 6), bearing (item 5) and 

shaft (item 2) located in drum for damage or 
wear.  Remove and replace if necessary. 

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