Tulsa Rufnek Intelliguard 3541RL, Service Manual

D.  OU T PU T  GEAR SECT I ON  DI SASSEM BLY  

1.  With winch positioned horizontally drain the oil 

by removing the plug (item 79) at the bottom of 
the gear cover.  To disassemble the output 
gear end you must start with the outer cover.  
Remove the capscrews (item 63) and cover 
(item 61). 

2.  Inspect the o-ring (item 77) and the outer race 

(item 7), replace if necessary.  

3.  Remove output sun gear (item 15), output 

gear set (item 60), and the inner race (item 7) 
and inspect for Wear. Replace if necessary.  

E. PLAN ET  SET  DISASSEM BLY AND ASSEMBLY . 

 
 
1.  Remove the retaining rings from the planet 

pins. 

2.  Remove the pins from the carrier by carefully 

tapping them out. 

3.  Remove the planet gears, thrust washers and 

bearings from the carriers. 

4.  Inspect the pins, bearings, and gear bores for 

evidence of wear and replace if necessary. 

5.  Before assembly, be sure to insert the round 

thrust plate into the input carrier. 

6.  To re-assemble, be careful to line up the 

planet pins with the thrust washers and 
bearings.  Press the knurled part of the pin into 
the carrier.  If the pins are not lined up 
properly, the thrust washer can be shattered 
during the pressing operation.   

7.  Replace retaining rings. 

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