17
K. GEAR END ASSEMBLY
1. Bolt the gear-housing (60) loosely into both
frames (64, 65).
2. When reassembling, apply grease to parts
such as thrust washers, o-rings, and seals.
Install the output shaft (38) into the gear
housing (60). Slide the thrust washer (37)
onto the output shaft (38). Next, install the
output gear set (40). Then install the
retaining ring (47) onto the output shaft (38).
Push the gear set and shaft back into the
housing until it stops against the thrust
washer (37).
Make sure to line up all
three planet gears in the
output gear set with the
gear housing as it starts
into the housing.
3. Install the sun gear (46) and spacer (28).
4. Install the primary housing (58) onto the
gear housing (60) with eight capscrews (32),
making sure not to damage the o-ring (59),
and torque them to specification (see page
27 of this manual).
5. Install the secondary gear set (41). .
Make sure to line up all three
planet gears in the secondary
gear set with the gear housing
and sun gear as it starts into
the housing
6. Install the secondary sun gear (45).
7. Install the inner thrust washer (43) onto the
input gear set (42). Insert the input gear set
(42) into the ring gear (22) making sure it is
against the thrust washer (43). Put the outer
thrust washer (43) in place and slide the
input shaft (39) through the sun gears and
output shaft (38). Let the input shaft
protrude out on the gear end so that all of
the spline is showing.
8. Put the cover (55) on and secure it with
eight capscrews (3), being careful not to
damage the o-ring (59). Install the
Intelliguard™ sensor (39) into the cover (55)
with three capscrews (44), again making
sure not to damage the o-ring (114), add
locktite and secure it with three capscrews.
(44)
Make sure the input shaft
engages the gear in
the Intelliguard™ correctly.
Summary of Contents for Rufnek Intelliguard 80
Page 9: ...9 CLUTCH INSPECTION ...
Page 26: ...26 VISCOSITY CHART ...